AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL)
Sheet metal-based products serve as a major portion of the furniture market and maintain higher quality standards by being competitive. During industrial processes, while converting a sheet metal to an end product, new defects are observed and thus need to be identified carefully. Recent studies hav...
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doaj-4b1d4ded86aa47a984a2c681a20990822021-04-27T23:05:35ZengMDPI AGProcesses2227-97172021-04-01976876810.3390/pr9050768AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL)Ruey-Kai Sheu0Lun-Chi Chen1Mayuresh Sunil Sunil Pardeshi2Kai-Chih Pai3Chia-Yu Chen4Department of Computer Science, Tunghai University, Taichung 407224, TaiwanDepartment of Computer Science, Tunghai University, Taichung 407224, TaiwanAI Center, Tunghai University, Taichung 407224, TaiwanDepartment of Computer Science, Tunghai University, Taichung 407224, TaiwanDepartment of Computer Science, Tunghai University, Taichung 407224, TaiwanSheet metal-based products serve as a major portion of the furniture market and maintain higher quality standards by being competitive. During industrial processes, while converting a sheet metal to an end product, new defects are observed and thus need to be identified carefully. Recent studies have shown scratches, bumps, and pollution/dust are identified, but orange peel defects present overall a new challenge. So our model identifies scratches, bumps, and dust by using computer vision algorithms, whereas orange peel defect detection with deep learning have a better performance. The goal of this paper was to resolve artificial intelligence (AI) as an AI landing challenge faced in identifying various kinds of sheet metal-based product defects by ALDB-DL process automation. Therefore, our system model consists of multiple cameras from two different angles to capture the defects of the sheet metal-based drawer box. The aim of this paper was to solve multiple defects detection as design and implementation of Industrial process integration with AI by Automated Optical Inspection (AOI) for sheet metal-based drawer box defect detection, stated as AI Landing for sheet metal-based Drawer Box defect detection using Deep Learning (ALDB-DL). Therefore, the scope was given as achieving higher accuracy using multi-camera-based image feature extraction using computer vision and deep learning algorithm for defect classification in AOI. We used SHapley Additive exPlanations (SHAP) values for pre-processing, LeNet with a (1 × 1) convolution filter, and a Global Average Pooling (GAP) Convolutional Neural Network (CNN) algorithm to achieve the best results. It has applications for sheet metal-based product industries with improvised quality control for edge and surface detection. The results were competitive as the precision, recall, and area under the curve were 1.00, 0.99, and 0.98, respectively. Successively, the discussion section presents a detailed insight view about the industrial functioning with ALDB-DL experience sharing.https://www.mdpi.com/2227-9717/9/5/768AI landingAOIcomputer visiondeep learningdefect detectionquality control (Q.C.) |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Ruey-Kai Sheu Lun-Chi Chen Mayuresh Sunil Sunil Pardeshi Kai-Chih Pai Chia-Yu Chen |
spellingShingle |
Ruey-Kai Sheu Lun-Chi Chen Mayuresh Sunil Sunil Pardeshi Kai-Chih Pai Chia-Yu Chen AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL) Processes AI landing AOI computer vision deep learning defect detection quality control (Q.C.) |
author_facet |
Ruey-Kai Sheu Lun-Chi Chen Mayuresh Sunil Sunil Pardeshi Kai-Chih Pai Chia-Yu Chen |
author_sort |
Ruey-Kai Sheu |
title |
AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL) |
title_short |
AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL) |
title_full |
AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL) |
title_fullStr |
AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL) |
title_full_unstemmed |
AI Landing for Sheet Metal-Based Drawer Box Defect Detection Using Deep Learning (ALDB-DL) |
title_sort |
ai landing for sheet metal-based drawer box defect detection using deep learning (aldb-dl) |
publisher |
MDPI AG |
series |
Processes |
issn |
2227-9717 |
publishDate |
2021-04-01 |
description |
Sheet metal-based products serve as a major portion of the furniture market and maintain higher quality standards by being competitive. During industrial processes, while converting a sheet metal to an end product, new defects are observed and thus need to be identified carefully. Recent studies have shown scratches, bumps, and pollution/dust are identified, but orange peel defects present overall a new challenge. So our model identifies scratches, bumps, and dust by using computer vision algorithms, whereas orange peel defect detection with deep learning have a better performance. The goal of this paper was to resolve artificial intelligence (AI) as an AI landing challenge faced in identifying various kinds of sheet metal-based product defects by ALDB-DL process automation. Therefore, our system model consists of multiple cameras from two different angles to capture the defects of the sheet metal-based drawer box. The aim of this paper was to solve multiple defects detection as design and implementation of Industrial process integration with AI by Automated Optical Inspection (AOI) for sheet metal-based drawer box defect detection, stated as AI Landing for sheet metal-based Drawer Box defect detection using Deep Learning (ALDB-DL). Therefore, the scope was given as achieving higher accuracy using multi-camera-based image feature extraction using computer vision and deep learning algorithm for defect classification in AOI. We used SHapley Additive exPlanations (SHAP) values for pre-processing, LeNet with a (1 × 1) convolution filter, and a Global Average Pooling (GAP) Convolutional Neural Network (CNN) algorithm to achieve the best results. It has applications for sheet metal-based product industries with improvised quality control for edge and surface detection. The results were competitive as the precision, recall, and area under the curve were 1.00, 0.99, and 0.98, respectively. Successively, the discussion section presents a detailed insight view about the industrial functioning with ALDB-DL experience sharing. |
topic |
AI landing AOI computer vision deep learning defect detection quality control (Q.C.) |
url |
https://www.mdpi.com/2227-9717/9/5/768 |
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