Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS Steel
The springback in the sheet metal forming process refers to the change of shape after the load removal. It is usually undesirable, causing problems in the subsequent forming operations, in the assembly and negatively affects the quality of the final product. Numerical prediction of the springback wi...
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doaj-d9d16c34b8a24e92adeaa41e9328e6b62020-11-25T03:18:46ZengMDPI AGMetals2075-47012020-08-01101119111910.3390/met10091119Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS SteelPeter Mulidrán0Emil Spišák1Miroslav Tomáš2Ján Slota3Janka Majerníková4Institute of Technology and Materials Engineering, Faculty of Mechanical Engineering, Technical University of Košice, Mäsiarska 74, 040 01 Košice, SlovakiaInstitute of Technology and Materials Engineering, Faculty of Mechanical Engineering, Technical University of Košice, Mäsiarska 74, 040 01 Košice, SlovakiaInstitute of Technology and Materials Engineering, Faculty of Mechanical Engineering, Technical University of Košice, Mäsiarska 74, 040 01 Košice, SlovakiaInstitute of Technology and Materials Engineering, Faculty of Mechanical Engineering, Technical University of Košice, Mäsiarska 74, 040 01 Košice, SlovakiaInstitute of Technology and Materials Engineering, Faculty of Mechanical Engineering, Technical University of Košice, Mäsiarska 74, 040 01 Košice, SlovakiaThe springback in the sheet metal forming process refers to the change of shape after the load removal. It is usually undesirable, causing problems in the subsequent forming operations, in the assembly and negatively affects the quality of the final product. Numerical prediction of the springback with the use of the numerical simulation is crucial for the reduction of forming tool try-outs, reducing manufacturing costs and increasing the accuracy of the stamped part. In this work, numerical simulation was used for the springback prediction of the hat-shaped part made of advanced high-strength dual-phase steel HCT600X+Z. These numerical predictions were performed with the use of various combinations of material models to try to improve the prediction results. Furthermore, this work includes the proposed springback reduction measure. The reduction of the springback was achieved by the tool design which includes a counterpunch. The springback analysis was carried out in the side view of the formed part; the springback prediction results were compared with the experimental values.https://www.mdpi.com/2075-4701/10/9/1119springbackspringback predictionspringback reductionnumerical simulation |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Peter Mulidrán Emil Spišák Miroslav Tomáš Ján Slota Janka Majerníková |
spellingShingle |
Peter Mulidrán Emil Spišák Miroslav Tomáš Ján Slota Janka Majerníková Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS Steel Metals springback springback prediction springback reduction numerical simulation |
author_facet |
Peter Mulidrán Emil Spišák Miroslav Tomáš Ján Slota Janka Majerníková |
author_sort |
Peter Mulidrán |
title |
Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS Steel |
title_short |
Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS Steel |
title_full |
Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS Steel |
title_fullStr |
Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS Steel |
title_full_unstemmed |
Numerical Prediction and Reduction of Hat-Shaped Part Springback Made of Dual-Phase AHSS Steel |
title_sort |
numerical prediction and reduction of hat-shaped part springback made of dual-phase ahss steel |
publisher |
MDPI AG |
series |
Metals |
issn |
2075-4701 |
publishDate |
2020-08-01 |
description |
The springback in the sheet metal forming process refers to the change of shape after the load removal. It is usually undesirable, causing problems in the subsequent forming operations, in the assembly and negatively affects the quality of the final product. Numerical prediction of the springback with the use of the numerical simulation is crucial for the reduction of forming tool try-outs, reducing manufacturing costs and increasing the accuracy of the stamped part. In this work, numerical simulation was used for the springback prediction of the hat-shaped part made of advanced high-strength dual-phase steel HCT600X+Z. These numerical predictions were performed with the use of various combinations of material models to try to improve the prediction results. Furthermore, this work includes the proposed springback reduction measure. The reduction of the springback was achieved by the tool design which includes a counterpunch. The springback analysis was carried out in the side view of the formed part; the springback prediction results were compared with the experimental values. |
topic |
springback springback prediction springback reduction numerical simulation |
url |
https://www.mdpi.com/2075-4701/10/9/1119 |
work_keys_str_mv |
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