Optimization of Induction Quenching Processes for HSS Roll Based on MMPT Model

• Main Authors: Ligang Liu, Hui Yu, Zhiqiang Yang, Chunmei Zhao, Tongguang Zhai
• Format: Article
• Language: English
• Published: MDPI AG 2019-06-01
• Series: Metals
• Subjects: high speed steel; induction hardening; martensitic transformation; process optimization
• Online Access: https://www.mdpi.com/2075-4701/9/6/663
• ISSN: 2075-4701

To improve the comprehensive performance of high speed steel (HSS) cold rolls, the induction hardening processes were analyzed by numerical simulation and experimental research. Firstly, a modified martensitic phase transformation (MMPT) model of the tested steel under stress constraints was established. Then, the MMPT model was fed into DEFORM to simulate the induction quenching processes of working rolls based on an orthogonal test design and the optimal dual frequency of the induction quenching process was obtained. The results indicate that the depth of the roll’s hardened layer increases by 32.5% and the axial residual tensile stress also becomes acceptable under the optimized process. This study provides guidance for studying phase transformation laws under stress constraints and the optimization of complex processes in an efficient manner.