Biocomposites from polyfurfuryl alcohol reinforced with microfibres and nanocellulose from flax fibres and maize stalks

• Main Authors: Mtibe, Asanda, Linganiso, Linda
• Format: Others
• Language: English
• Published: Nelson Mandela Metropolitan University 2016
• Subjects: Textile chemistry; Textile chemicals; Cellulose > Chemistry
• Online Access: http://hdl.handle.net/10948/12175

This study is aimed at extracting cellulose and nanocelluloses (cellulose nanocrystals (CNCs) and cellulose nanofibres (CNFs)) from maize stalks and flax fibres. Both flax fibres and maize stalks are composed of cellulose, lignin, hemicellulose and extractives. The extraction of cellulose involves the removal of lignin, hemicellulose and extractives. The presence of these components in plant fibres hinders the extraction of cellulose and nanocelluloses. Prior to extraction of cellulose, the different concentrations (1 wt.%, 1.5 wt.% and 2 wt.%) of NaOH were optimised. However, chemical compositions and XRD results revealed that the treatment of flax fibres with 1.5 wt.% sodium hydroxide (NaOH) gives optimum results and this concentration was further selected for the extraction of cellulose. Cellulose was extracted by chemical treatments (sodium hydroxide (NaOH), sodium chlorite (NaClO2) and potassium hydroxide (KOH)) and a combination of chemical treatments and mechanical process (supermass colloider). The materials obtained after each treatment stage during the extraction process were characterised by different characterisation techniques such as Fourier transform infrared (FTIR) spectroscopy, environmental scanning electron microscopy (ESEM), X-ray diffraction (XRD) and thermogravimetric analysis (TGA). The results from the aforementioned characterisation techniques confirmed that cellulose was successfully extracted from flax fibres and maize stalks. Cellulose nanocrystals (CNCs) were extracted by sulphuric acid hydrolysis accompanied with ultra-sonication from cellulose obtained from flax fibres and maize stalks. The extracted CNCs were rod-like material with diameters and lengths in nanoscale and microscale, respectively. On the other hand, cellulose nanofibres (CNFs) were extracted by mechanical process (supermass colloider). The extracted CNFs were web-like material with diameters and lengths in nanoscale and microscale, respectively. The dimensions of nanocelluloses were measured by atomic force microscopy (AFM). Their dispersion was investigated by light polarised microscopy. The extracted nanocelluloses and cellulose were used to produce nanopapers and micropaper. Nanopapers mimic the traditional paper, the only difference of the nanopapers is that they are produced from high aspect ratio nanomaterials. Both nanopapers and micropapers were prepared by solvent evaporating method. Their thermal, optical and mechanical properties were investigated and compared. The mechanical and thermal properties of nanopapers produced from CNFs were better than those produced from CNCs and micropapers. On the other hand, nanopapers produced from CNCs were more transparent in comparison to nanopapers produced from CNFs and micropapers. Cellulosic fibres have attracted a considerable attention in composite materials due to their high tensile strength and tensile modulus. This study is focused on the development of biocomposites of polyfurfuryl alcohol (PFA) by in-situ polymerisation in the presence of acid catalyst (p-toluene sulphonic acid). Biocomposites were produced by reinforcing PFA with flax fibres (untreated and treated), nanoparticles and CNCs. The biocomposites reinforced with CNCs and flax fibres showed an improvement in mechanical, thermal and thermo-mechanical properties. On the other hand, biocomposites reinforced with nanoparticles obtained from treated maize stalks showed an improvement in mechanical and thermal properties while biocomposites reinforced with nanoparticles obtained from untreated maize stalks showed lower mechanical properties and decreased thermal stability.