| Summary: | The agro-industry is among the largest methane emitters, posing a critical challenge for sustainability. In rural areas, producers lack effective technologies to manage daily organic waste. Anaerobic digestion (AD) offers a circular pathway by converting waste into biogas and biofertilizers; however, its adoption is limited by inappropriate designs and insufficient operational control. Theoretical-applied research addresses these barriers by improving the design and operation of small-scale biodigesters, elevating pH and Electrical Conductivity (EC) from passive indicators to first-order control variables. Based on the design of a compact biodigester previously validated in the Chillón Valley and replicated in Huaycán under a utility model patent process (INDECOPI, Exp. 001087-2025/DIN), a stoichiometric NaHCO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mo></mo><mn>3</mn></msub></semantics></math></inline-formula> strategy with joint pH–EC monitoring was formalized, defining operational windows (pH 6.92–6.97; EC 6200–6300 μS/cm and dose–response curves (0.3–0.4 kg/day for 3–4 day) to buffer VFA shocks and preserve methanogenic ionic strength. The system achieved stable productions of 370–462 L/day, surpassing the theoretical potential of 352.88 L/day calculated by Buswell’s equation. A multivariable predictive model (linear, quadratic, interaction terms pH × EC, temperature, and loading rate) was developed and validated with field data: R<sup>2</sup> = 0.78; MAPE = 2.7%; MAE = 11.2 L/day; RMSE = 13.8 L/day; <i>r</i> = 0.89; residuals normally distributed (Shapiro–Wilk <i>p</i> = 0.79). The proposed approach enables daily decision-making in low-instrumentation environments and provides a replicable and scalable pathway for the safe valorization of organic waste in rural areas. The design consolidates the shift from reactive to proactive and co-optimized pH–EC control, laying the foundation not only for standardized protocols and training in rural systems but also for improved environmental sustainability.
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