The excellent interfacial blocking effect in SiCf/Ni3Al composites towards high strength enabled by (Y/Y2O3)n multilayered diffusion barrier coating

Y2O3 has been regarded as an effective diffusion barrier in SiCf/Ni composites to block the violent interfacial reactions, however, its high intrinsic brittleness makes it susceptible to cracking and/or peeling off during the consolidation process, thereby destroying the blocking effect. In this wor...

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Bibliographic Details
Published in:Materials & Design
Main Authors: J.L. Qi, L.P. Wang, X.J. He, J. Hao, N. Wang, J.P. Wang, K. Zhang, M.J. Wang, H. Huang, M. Wen
Format: Article
Language:English
Published: Elsevier 2025-12-01
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525014698
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Summary:Y2O3 has been regarded as an effective diffusion barrier in SiCf/Ni composites to block the violent interfacial reactions, however, its high intrinsic brittleness makes it susceptible to cracking and/or peeling off during the consolidation process, thereby destroying the blocking effect. In this work, the (Y/Y2O3)n multilayer with enhanced fracture toughness was fabricated on C-coated SiC fibers as diffusion barrier layer in SiCf/Ni3Al composites, achieving intact protection of the SiC fibers, which is superior to single C layer and C/Y2O3 dual-layer. The (Y/Y2O3)n multilayered diffusion barrier coating enables the tensile strength of the composite to reach ∼ 715 MPa at 900℃, which is ∼ 1.5 times higher than that of the composite with C/Y2O3 dual-layer. TEM investigation showed that the outermost Y2O3 sublayer in (Y/Y2O3)n multilayer reacted with nearby Ni3Al matrix to form YAlO3/Al2O3 bilayer products, which effectively inhibited the diffusion of Ni atoms to SiC fibers. The remained (Y/Y2O3)n multilayer first mixed to form oxygen vacancy-rich Y2O3-x compounds and then reacted with C coating to form fine and coarse YO0.7C0.3 sublayers nearby YAlO3/Al2O3 bilayer. The results suggest that constructing the toughened (Y/Y2O3)n multilayer as diffusion barrier coating should be a potentially effective strategy for inhibiting interfacial reaction in SiCf/Ni composites.
ISSN:0264-1275