Wafer-Scale ALD Synthesis of MoO<sub>3</sub> Sulfurized to MoS<sub>2</sub>

Silicon has dimensional limitations in following Moore’s law; thus, new 2D materials complementing Silicon are being researched. Molybdenum disulfide (MoS<sub>2</sub>) is a prospective material anticipated to bridge the gap to complement Silicon and enhance the performances of semiconduc...

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Bibliographic Details
Published in:Crystals
Main Authors: Sachin Shendokar, Moha Feroz Hossen, Shyam Aravamudhan
Format: Article
Language:English
Published: MDPI AG 2024-07-01
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Online Access:https://www.mdpi.com/2073-4352/14/8/673
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Summary:Silicon has dimensional limitations in following Moore’s law; thus, new 2D materials complementing Silicon are being researched. Molybdenum disulfide (MoS<sub>2</sub>) is a prospective material anticipated to bridge the gap to complement Silicon and enhance the performances of semiconductor devices and embedded systems in the package. For a synthesis process to be of any relevance to the industry. it needs to be at the wafer scale to match existing Silicon wafer-processing standards. Atomic Layer Deposition (ALD) is one of the most promising techniques for synthesizing wafer-scale monolayer MoS<sub>2</sub> due to its self-limiting, conformal, and low-temperature characteristics. This paper discusses the wafer-scale ALD synthesis of Molybdenum trioxide (MoO<sub>3</sub>) using Mo (CO)<sub>6</sub> as a precursor with Ozone as a reactant. An ALD-synthesized wafer-scale MoO<sub>3</sub> thin film was later sulfurized through Chemical Vapor Deposition (CVD) to transform into stoichiometric MoS<sub>2</sub>, which was evaluated using X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, Scanning Electron Microscopy (SEM), and Atomic Force Microscopy (AFM). The roles of activation energy and first-order reaction kinetics in determining the ALD recipe parameters of the pulse time, reactor temperature, and purge time are explicitly discussed in detail. Discretized pulsing for developing one-cycle ALD for monolayer growth is suggested. Remedial measures to overcome shortcomings observed during this research are suggested.
ISSN:2073-4352