Parameters for the Grinding Process in Vertical Mills Using Optimization Methods

Vertical roller mills, VRMs, are widely used for grinding raw materials in factories engaged in the extraction and processing of minerals. Any machine used for grinding or crushing consumes around 30 to 40% of the energy of a factory. The loading pressure, table rotation speed, moisture content, ou...

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Bibliographic Details
Published in:Revista Técnica Energía
Main Authors: Jorge Paredes, Jaime Cepeda, Jorge Lozada
Format: Article
Language:English
Published: Operador Nacional de Electricidad – CENACE 2024-01-01
Subjects:
Online Access:https://revistaenergia.cenace.gob.ec/index.php/cenace/article/view/594
Description
Summary:Vertical roller mills, VRMs, are widely used for grinding raw materials in factories engaged in the extraction and processing of minerals. Any machine used for grinding or crushing consumes around 30 to 40% of the energy of a factory. The loading pressure, table rotation speed, moisture content, outlet temperature and pressure rollers are variables that can be controlled to decrease the specific energy consumption Ecs. This paper poses an optimization problem in order to reduce the energy consumption of a VRM used to produce cement and to find the optimal parameters of the operating variables. Several packages are used to solve the nonlinear programming problem, obtaining very concise results, but the results provided by the Pyomo package are used. Comparing the result of the objective function with the energy consumption of a well-known cement company in Ecuador, it is concluded that the optimized parameters are able to reduce by 25% the energy consumption guaranteeing a minimum production of 2200 tons of cement per day, so the model is correctly validated.
ISSN:1390-5074
2602-8492