Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics Processes

Implementing solutions consistent with the Industry 4.0 concept, including digitalization and process automation, plays a significant role in improving the efficiency and sustainable development of manufacturing companies. One of the key areas of this transformation is internal logistics, where simu...

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Published in:Energies
Main Authors: Szymon Pawlak, Mariola Saternus, Krzysztof Nowacki
Format: Article
Language:English
Published: MDPI AG 2025-08-01
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/17/4580
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author Szymon Pawlak
Mariola Saternus
Krzysztof Nowacki
author_facet Szymon Pawlak
Mariola Saternus
Krzysztof Nowacki
author_sort Szymon Pawlak
collection DOAJ
container_title Energies
description Implementing solutions consistent with the Industry 4.0 concept, including digitalization and process automation, plays a significant role in improving the efficiency and sustainable development of manufacturing companies. One of the key areas of this transformation is internal logistics, where simulation technologies and autonomous transport systems are gaining increasing importance. The aim of this article was to assess the potential of using computer simulation as a tool to support the process of reducing the electricity consumption of electric forklifts in logistics processes. The developed methodology can serve as a foundation for a wider use of digital tools in internal logistics planning, covering not only production goals but also improving energy efficiency and reducing emissions. Importantly, the proposed approach can be a starting point for decision makers in manufacturing and logistics companies, encouraging the use of simulation as a tool to support decisions. In the longer term, the results open the way for analyses focused on the implementation of green technology solutions and the integration of electric vehicles with renewable energy sources, in line with corporate sustainable development strategies.
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spelling doaj-art-e2d878e498904eac8997eb45b057a4d32025-09-12T12:20:39ZengMDPI AGEnergies1996-10732025-08-011817458010.3390/en18174580Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics ProcessesSzymon Pawlak0Mariola Saternus1Krzysztof Nowacki2Department of Production Engineering, Faculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Metallurgy and Recycling, Faculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Production Engineering, Faculty of Materials Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandImplementing solutions consistent with the Industry 4.0 concept, including digitalization and process automation, plays a significant role in improving the efficiency and sustainable development of manufacturing companies. One of the key areas of this transformation is internal logistics, where simulation technologies and autonomous transport systems are gaining increasing importance. The aim of this article was to assess the potential of using computer simulation as a tool to support the process of reducing the electricity consumption of electric forklifts in logistics processes. The developed methodology can serve as a foundation for a wider use of digital tools in internal logistics planning, covering not only production goals but also improving energy efficiency and reducing emissions. Importantly, the proposed approach can be a starting point for decision makers in manufacturing and logistics companies, encouraging the use of simulation as a tool to support decisions. In the longer term, the results open the way for analyses focused on the implementation of green technology solutions and the integration of electric vehicles with renewable energy sources, in line with corporate sustainable development strategies.https://www.mdpi.com/1996-1073/18/17/4580computer simulationFlexSimlogisticsenergy consumptionemission reductionAGV
spellingShingle Szymon Pawlak
Mariola Saternus
Krzysztof Nowacki
Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics Processes
computer simulation
FlexSim
logistics
energy consumption
emission reduction
AGV
title Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics Processes
title_full Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics Processes
title_fullStr Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics Processes
title_full_unstemmed Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics Processes
title_short Application of Discrete Event Simulation in the Analysis of Electricity Consumption in Logistics Processes
title_sort application of discrete event simulation in the analysis of electricity consumption in logistics processes
topic computer simulation
FlexSim
logistics
energy consumption
emission reduction
AGV
url https://www.mdpi.com/1996-1073/18/17/4580
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