Optimizing Hot-Work Tool Steel Microstructure for Enhanced Toughness

Hot-work tool steels play a crucial role in applications exposed to extreme thermal, mechanical, and chemical stresses and require exceptional properties such as high strength, hardness, wear resistance, and toughness. The latter is crucial to prevent an unexpected tool failure due to the formation...

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書誌詳細
出版年:Crystals
主要な著者: Anže Bajželj, Tilen Balaško, Barbara Šetina Batič, Jaka Burja
フォーマット: 論文
言語:英語
出版事項: MDPI AG 2023-12-01
主題:
オンライン・アクセス:https://www.mdpi.com/2073-4352/14/1/26
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author Anže Bajželj
Tilen Balaško
Barbara Šetina Batič
Jaka Burja
author_facet Anže Bajželj
Tilen Balaško
Barbara Šetina Batič
Jaka Burja
author_sort Anže Bajželj
collection DOAJ
container_title Crystals
description Hot-work tool steels play a crucial role in applications exposed to extreme thermal, mechanical, and chemical stresses and require exceptional properties such as high strength, hardness, wear resistance, and toughness. The latter is crucial to prevent an unexpected tool failure due to the formation and propagation of fatigue cracks in demanding environments. In addition, high thermal conductivity is crucial to prevent overheating of the tool and the resulting degradation of the material. This study focuses on a new generation hot-work tool steel with increased Mo and W contents, which has excellent thermal conductivity but limited toughness, as it contains stable Mo-W carbides that remain stable up to 1100 °C. To improve toughness, an alternative heat-treatment method involving austempering at different temperatures was applied. The investigation begins with the characterisation of the chemical composition of the steel, followed by the determination of the martensite-start (M<sub>S</sub>) and martensite-finish (M<sub>f</sub>) temperatures. Based on the results, the researchers established a set of samples for austempering heat treatment. They investigated the effects of different isothermal holding temperatures on the microstructure of the steel and its subsequent mechanical properties. The results show that reduced bainite formation, achieved by austempering at certain temperatures, led to significantly improved impact toughness and moderate hardness. This study also showed a correlation between the isothermal holding temperature and the extent of martensitic transformation, which affected the microstructure and mechanical properties of the steel.
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spelling doaj-art-e7a06f823b6847a6ae0bb0483804e4ef2025-08-20T00:17:05ZengMDPI AGCrystals2073-43522023-12-011412610.3390/cryst14010026Optimizing Hot-Work Tool Steel Microstructure for Enhanced ToughnessAnže Bajželj0Tilen Balaško1Barbara Šetina Batič2Jaka Burja3Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, SloveniaFaculty of Natural Sciences and Engineering, University of Ljubljana, Aškerčeva Cesta 12, 1000 Ljubljana, SloveniaInstitute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, SloveniaInstitute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, SloveniaHot-work tool steels play a crucial role in applications exposed to extreme thermal, mechanical, and chemical stresses and require exceptional properties such as high strength, hardness, wear resistance, and toughness. The latter is crucial to prevent an unexpected tool failure due to the formation and propagation of fatigue cracks in demanding environments. In addition, high thermal conductivity is crucial to prevent overheating of the tool and the resulting degradation of the material. This study focuses on a new generation hot-work tool steel with increased Mo and W contents, which has excellent thermal conductivity but limited toughness, as it contains stable Mo-W carbides that remain stable up to 1100 °C. To improve toughness, an alternative heat-treatment method involving austempering at different temperatures was applied. The investigation begins with the characterisation of the chemical composition of the steel, followed by the determination of the martensite-start (M<sub>S</sub>) and martensite-finish (M<sub>f</sub>) temperatures. Based on the results, the researchers established a set of samples for austempering heat treatment. They investigated the effects of different isothermal holding temperatures on the microstructure of the steel and its subsequent mechanical properties. The results show that reduced bainite formation, achieved by austempering at certain temperatures, led to significantly improved impact toughness and moderate hardness. This study also showed a correlation between the isothermal holding temperature and the extent of martensitic transformation, which affected the microstructure and mechanical properties of the steel.https://www.mdpi.com/2073-4352/14/1/26hot-work tool steelaustemperingbainitic transformationlower bainiteimpact toughness
spellingShingle Anže Bajželj
Tilen Balaško
Barbara Šetina Batič
Jaka Burja
Optimizing Hot-Work Tool Steel Microstructure for Enhanced Toughness
hot-work tool steel
austempering
bainitic transformation
lower bainite
impact toughness
title Optimizing Hot-Work Tool Steel Microstructure for Enhanced Toughness
title_full Optimizing Hot-Work Tool Steel Microstructure for Enhanced Toughness
title_fullStr Optimizing Hot-Work Tool Steel Microstructure for Enhanced Toughness
title_full_unstemmed Optimizing Hot-Work Tool Steel Microstructure for Enhanced Toughness
title_short Optimizing Hot-Work Tool Steel Microstructure for Enhanced Toughness
title_sort optimizing hot work tool steel microstructure for enhanced toughness
topic hot-work tool steel
austempering
bainitic transformation
lower bainite
impact toughness
url https://www.mdpi.com/2073-4352/14/1/26
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