Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg Alloy

Isothermal hot compression tests were performed on an Al-4.8Cu-0.25Mg-0.32Mn-0.17Si alloy using a Gleeble-3500 thermomechanical simulator within the temperature range of 350–510 °C and strain rate range of 0.001–10 s<sup>−1</sup>, achieving a true strain of 0.9. The constitutive equation...

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Published in:Metals
Main Authors: Fangyan He, Xiaolan Wu, Zhizheng Rong, Xueqin Zhang, Xiangyuan Xiong, Shengping Wen, Kunyuan Gao, Wu Wei, Li Rong, Hui Huang, Zuoren Nie
Format: Article
Language:English
Published: MDPI AG 2025-10-01
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Online Access:https://www.mdpi.com/2075-4701/15/10/1100
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author Fangyan He
Xiaolan Wu
Zhizheng Rong
Xueqin Zhang
Xiangyuan Xiong
Shengping Wen
Kunyuan Gao
Wu Wei
Li Rong
Hui Huang
Zuoren Nie
author_facet Fangyan He
Xiaolan Wu
Zhizheng Rong
Xueqin Zhang
Xiangyuan Xiong
Shengping Wen
Kunyuan Gao
Wu Wei
Li Rong
Hui Huang
Zuoren Nie
author_sort Fangyan He
collection DOAJ
container_title Metals
description Isothermal hot compression tests were performed on an Al-4.8Cu-0.25Mg-0.32Mn-0.17Si alloy using a Gleeble-3500 thermomechanical simulator within the temperature range of 350–510 °C and strain rate range of 0.001–10 s<sup>−1</sup>, achieving a true strain of 0.9. The constitutive equation and hot processing maps were established to predict the flow behavior of the alloy. The hot deformation mechanisms were investigated through microstructural characterization using inverse pole figure (IPF), grain boundary (GB), and grain orientation spread (GOS) analysis. The results demonstrate that both dynamic recovery (DRV) and dynamic recrystallization (DRX) occur during hot deformation. At high <i>lnZ</i> values (high strain rates and low deformation temperatures), discontinuous dynamic recrystallization (DDRX) dominates. Under middle <i>lnZ</i> conditions (low strain rate or high deformation temperature), both continuous dynamic recrystallization (CDRX) and DDRX are the primary mechanisms. Conversely, at low <i>lnZ</i> values (low strain rates and high temperatures), CDRX and geometric dynamic recrystallization (GDRX) become predominant. The DRX process in the Al-Cu-Mg alloy is controlled by the deformation temperature and strain rate.
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spelling doaj-art-ebfbb7dc6bab4d1f95fcb459be71246d2025-10-28T16:51:09ZengMDPI AGMetals2075-47012025-10-011510110010.3390/met15101100Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg AlloyFangyan He0Xiaolan Wu1Zhizheng Rong2Xueqin Zhang3Xiangyuan Xiong4Shengping Wen5Kunyuan Gao6Wu Wei7Li Rong8Hui Huang9Zuoren Nie10State Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaState Key Laboratory of Materials Low-Carbon Recycling, Beijing University of Technology, Beijing 100124, ChinaIsothermal hot compression tests were performed on an Al-4.8Cu-0.25Mg-0.32Mn-0.17Si alloy using a Gleeble-3500 thermomechanical simulator within the temperature range of 350–510 °C and strain rate range of 0.001–10 s<sup>−1</sup>, achieving a true strain of 0.9. The constitutive equation and hot processing maps were established to predict the flow behavior of the alloy. The hot deformation mechanisms were investigated through microstructural characterization using inverse pole figure (IPF), grain boundary (GB), and grain orientation spread (GOS) analysis. The results demonstrate that both dynamic recovery (DRV) and dynamic recrystallization (DRX) occur during hot deformation. At high <i>lnZ</i> values (high strain rates and low deformation temperatures), discontinuous dynamic recrystallization (DDRX) dominates. Under middle <i>lnZ</i> conditions (low strain rate or high deformation temperature), both continuous dynamic recrystallization (CDRX) and DDRX are the primary mechanisms. Conversely, at low <i>lnZ</i> values (low strain rates and high temperatures), CDRX and geometric dynamic recrystallization (GDRX) become predominant. The DRX process in the Al-Cu-Mg alloy is controlled by the deformation temperature and strain rate.https://www.mdpi.com/2075-4701/15/10/1100Al-4.8Cu-0.25Mg-0.32Mn-0.17Si alloyhot deformationhot processing mapsDRX mechanismmicrostructure evolution
spellingShingle Fangyan He
Xiaolan Wu
Zhizheng Rong
Xueqin Zhang
Xiangyuan Xiong
Shengping Wen
Kunyuan Gao
Wu Wei
Li Rong
Hui Huang
Zuoren Nie
Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg Alloy
Al-4.8Cu-0.25Mg-0.32Mn-0.17Si alloy
hot deformation
hot processing maps
DRX mechanism
microstructure evolution
title Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg Alloy
title_full Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg Alloy
title_fullStr Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg Alloy
title_full_unstemmed Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg Alloy
title_short Dynamic Recrystallization and Microstructural Evolution During Hot Deformation of Al-Cu-Mg Alloy
title_sort dynamic recrystallization and microstructural evolution during hot deformation of al cu mg alloy
topic Al-4.8Cu-0.25Mg-0.32Mn-0.17Si alloy
hot deformation
hot processing maps
DRX mechanism
microstructure evolution
url https://www.mdpi.com/2075-4701/15/10/1100
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