Deep Learning Approach at the Edge to Detect Iron Ore Type

There is a constant risk of iron ore collapsing during its transfer between processing stages in beneficiation plants. Existing instrumentation is not only expensive but also complex and challenging to maintain. In this research, we propose using edge artificial intelligence for early detection of l...

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Published in:Sensors
Main Authors: Emerson Klippel, Andrea Gomes Campos Bianchi, Saul Delabrida, Mateus Coelho Silva, Charles Tim Batista Garrocho, Vinicius da Silva Moreira, Ricardo Augusto Rabelo Oliveira
Format: Article
Language:English
Published: MDPI AG 2021-12-01
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Online Access:https://www.mdpi.com/1424-8220/22/1/169
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author Emerson Klippel
Andrea Gomes Campos Bianchi
Saul Delabrida
Mateus Coelho Silva
Charles Tim Batista Garrocho
Vinicius da Silva Moreira
Ricardo Augusto Rabelo Oliveira
author_facet Emerson Klippel
Andrea Gomes Campos Bianchi
Saul Delabrida
Mateus Coelho Silva
Charles Tim Batista Garrocho
Vinicius da Silva Moreira
Ricardo Augusto Rabelo Oliveira
author_sort Emerson Klippel
collection DOAJ
container_title Sensors
description There is a constant risk of iron ore collapsing during its transfer between processing stages in beneficiation plants. Existing instrumentation is not only expensive but also complex and challenging to maintain. In this research, we propose using edge artificial intelligence for early detection of landslide risk based on images of iron ore transported on conveyor belts. During this work, we defined the device edge and the deep neural network model. Then, we built a prototype will to collect images that will be used for training the model. This model will be compressed for use in the device edge. This same prototype will be used for field tests of the model under operational conditions. In building the prototype, a real-time clock was used to ensure the synchronization of image records with the plant’s process information, ensuring the correct classification of images by the process specialist. The results obtained in the field tests of the prototype with an accuracy of 91% and a recall of 96% indicate the feasibility of using deep learning at the edge to detect the type of iron ore and prevent its risk of avalanche.
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spelling doaj-art-ec92dec8564a4f428e05b1b28ce1f1932025-08-19T22:51:25ZengMDPI AGSensors1424-82202021-12-0122116910.3390/s22010169Deep Learning Approach at the Edge to Detect Iron Ore TypeEmerson Klippel0Andrea Gomes Campos Bianchi1Saul Delabrida2Mateus Coelho Silva3Charles Tim Batista Garrocho4Vinicius da Silva Moreira5Ricardo Augusto Rabelo Oliveira6Graduate Program in Instrumentation, Control and Automation of Mining Processes, Instituto Tecnológico Vale, Federal University of Ouro Preto, Ouro Preto 35400-000, BrazilComputing Department, Federal University of Ouro Preto, Ouro Preto 35400-000, BrazilComputing Department, Federal University of Ouro Preto, Ouro Preto 35400-000, BrazilComputing Department, Federal University of Ouro Preto, Ouro Preto 35400-000, BrazilComputing Department, Federal University of Ouro Preto, Ouro Preto 35400-000, BrazilVALE S.A., Parauapebas, Para 68516-000, BrazilComputing Department, Federal University of Ouro Preto, Ouro Preto 35400-000, BrazilThere is a constant risk of iron ore collapsing during its transfer between processing stages in beneficiation plants. Existing instrumentation is not only expensive but also complex and challenging to maintain. In this research, we propose using edge artificial intelligence for early detection of landslide risk based on images of iron ore transported on conveyor belts. During this work, we defined the device edge and the deep neural network model. Then, we built a prototype will to collect images that will be used for training the model. This model will be compressed for use in the device edge. This same prototype will be used for field tests of the model under operational conditions. In building the prototype, a real-time clock was used to ensure the synchronization of image records with the plant’s process information, ensuring the correct classification of images by the process specialist. The results obtained in the field tests of the prototype with an accuracy of 91% and a recall of 96% indicate the feasibility of using deep learning at the edge to detect the type of iron ore and prevent its risk of avalanche.https://www.mdpi.com/1424-8220/22/1/169edge AIDNNiron ore qualityAIoT
spellingShingle Emerson Klippel
Andrea Gomes Campos Bianchi
Saul Delabrida
Mateus Coelho Silva
Charles Tim Batista Garrocho
Vinicius da Silva Moreira
Ricardo Augusto Rabelo Oliveira
Deep Learning Approach at the Edge to Detect Iron Ore Type
edge AI
DNN
iron ore quality
AIoT
title Deep Learning Approach at the Edge to Detect Iron Ore Type
title_full Deep Learning Approach at the Edge to Detect Iron Ore Type
title_fullStr Deep Learning Approach at the Edge to Detect Iron Ore Type
title_full_unstemmed Deep Learning Approach at the Edge to Detect Iron Ore Type
title_short Deep Learning Approach at the Edge to Detect Iron Ore Type
title_sort deep learning approach at the edge to detect iron ore type
topic edge AI
DNN
iron ore quality
AIoT
url https://www.mdpi.com/1424-8220/22/1/169
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AT andreagomescamposbianchi deeplearningapproachattheedgetodetectironoretype
AT sauldelabrida deeplearningapproachattheedgetodetectironoretype
AT mateuscoelhosilva deeplearningapproachattheedgetodetectironoretype
AT charlestimbatistagarrocho deeplearningapproachattheedgetodetectironoretype
AT viniciusdasilvamoreira deeplearningapproachattheedgetodetectironoretype
AT ricardoaugustorabelooliveira deeplearningapproachattheedgetodetectironoretype