Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient Descent

This study examines the optimization of ore receiving bins in underground copper mines, targeting the reduction of rapid wear and tear on bin components. The investigation identifies the primary wear contributors as the force exerted by the accumulated ore and the velocity at which ore particles mov...

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Published in:Applied Sciences
Main Authors: Piotr Bortnowski, Robert Król, Natalia Suchorab-Matuszewska, Maksymilian Ozdoba, Mateusz Szczerbakowicz
Format: Article
Language:English
Published: MDPI AG 2024-03-01
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Online Access:https://www.mdpi.com/2076-3417/14/6/2612
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author Piotr Bortnowski
Robert Król
Natalia Suchorab-Matuszewska
Maksymilian Ozdoba
Mateusz Szczerbakowicz
author_facet Piotr Bortnowski
Robert Król
Natalia Suchorab-Matuszewska
Maksymilian Ozdoba
Mateusz Szczerbakowicz
author_sort Piotr Bortnowski
collection DOAJ
container_title Applied Sciences
description This study examines the optimization of ore receiving bins in underground copper mines, targeting the reduction of rapid wear and tear on bin components. The investigation identifies the primary wear contributors as the force exerted by the accumulated ore and the velocity at which ore particles move. By altering design and operational parameters, the objective is to decrease wear at key points such as transfer areas, thereby improving the efficiency and service life of retention bunkers. A Discrete Element Method (DEM) model of the bin was created and validated against actual mining conditions to study the impact of material flow on wear. The optimization approach used a constrained gradient descent algorithm to minimize factors like particle velocity and pressure force, while maintaining the efficiency of the bin. The findings provide valuable insights for the future design enhancements, potentially improving the operational performance of retention bunkers in the mining industry.
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spelling doaj-art-edcf94de95c1411cb866968c889532712025-08-19T23:55:24ZengMDPI AGApplied Sciences2076-34172024-03-01146261210.3390/app14062612Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient DescentPiotr Bortnowski0Robert Król1Natalia Suchorab-Matuszewska2Maksymilian Ozdoba3Mateusz Szczerbakowicz4Department of Mining, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, ul. Na Grobli 15, 50-421 Wroclaw, PolandDepartment of Mining, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, ul. Na Grobli 15, 50-421 Wroclaw, PolandDepartment of Mining, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, ul. Na Grobli 15, 50-421 Wroclaw, PolandDepartment of Mining, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, ul. Na Grobli 15, 50-421 Wroclaw, PolandDepartment of Mining, Faculty of Geoengineering, Mining and Geology, Wroclaw University of Science and Technology, ul. Na Grobli 15, 50-421 Wroclaw, PolandThis study examines the optimization of ore receiving bins in underground copper mines, targeting the reduction of rapid wear and tear on bin components. The investigation identifies the primary wear contributors as the force exerted by the accumulated ore and the velocity at which ore particles move. By altering design and operational parameters, the objective is to decrease wear at key points such as transfer areas, thereby improving the efficiency and service life of retention bunkers. A Discrete Element Method (DEM) model of the bin was created and validated against actual mining conditions to study the impact of material flow on wear. The optimization approach used a constrained gradient descent algorithm to minimize factors like particle velocity and pressure force, while maintaining the efficiency of the bin. The findings provide valuable insights for the future design enhancements, potentially improving the operational performance of retention bunkers in the mining industry.https://www.mdpi.com/2076-3417/14/6/2612retention bunkerdiscrete element methodwear damagefailure analysisreliability optimization
spellingShingle Piotr Bortnowski
Robert Król
Natalia Suchorab-Matuszewska
Maksymilian Ozdoba
Mateusz Szczerbakowicz
Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient Descent
retention bunker
discrete element method
wear damage
failure analysis
reliability optimization
title Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient Descent
title_full Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient Descent
title_fullStr Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient Descent
title_full_unstemmed Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient Descent
title_short Optimizing Retention Bunkers in Copper Mines with Numerical Methods and Gradient Descent
title_sort optimizing retention bunkers in copper mines with numerical methods and gradient descent
topic retention bunker
discrete element method
wear damage
failure analysis
reliability optimization
url https://www.mdpi.com/2076-3417/14/6/2612
work_keys_str_mv AT piotrbortnowski optimizingretentionbunkersincoppermineswithnumericalmethodsandgradientdescent
AT robertkrol optimizingretentionbunkersincoppermineswithnumericalmethodsandgradientdescent
AT nataliasuchorabmatuszewska optimizingretentionbunkersincoppermineswithnumericalmethodsandgradientdescent
AT maksymilianozdoba optimizingretentionbunkersincoppermineswithnumericalmethodsandgradientdescent
AT mateuszszczerbakowicz optimizingretentionbunkersincoppermineswithnumericalmethodsandgradientdescent