Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry

Coke production is still of great economic importance due to its crucial role in the steel production process. The reliability of the operation of coke oven batteries depends on the maintenance of good technical condition of their ceramic massif, which in turn requires ensuring proper operation of t...

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Main Authors: Ludwik Kosyrczyk, Slawomir Stelmach, Krzysztof Gaska, Agnieszka Generowicz, Natalia Iwaszczuk, Dariusz Kardaś
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/4/904
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spelling doaj-010b000512bd4b66ba24760c988cc59c2021-02-10T00:04:18ZengMDPI AGEnergies1996-10732021-02-011490490410.3390/en14040904Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking IndustryLudwik Kosyrczyk0Slawomir Stelmach1Krzysztof Gaska2Agnieszka Generowicz3Natalia Iwaszczuk4Dariusz Kardaś5Institute for Chemical Processing of Coal, Zamkowa 1 St, 41-803 Zabrze, PolandInstitute for Chemical Processing of Coal, Zamkowa 1 St, 41-803 Zabrze, PolandDepartment of Water and Wastewater Engineering, Silesian University of Technology, Konarskiego 18 St, 44‑100 Gliwice, PolandDepartment of Environmental Technologies, Cracow University of Technology, Warszawska 24 St, 31-155 Cracow, PolandFaculty of Management, AGH University of Science and Technology, Gramatyka 10 St, 30-076 Cracow, PolandThe Szewalski Institute of Fluid-Flow Machinery, Polish Academy of Science, Fiszera 14 St, 80-231 Gdańsk, PolandCoke production is still of great economic importance due to its crucial role in the steel production process. The reliability of the operation of coke oven batteries depends on the maintenance of good technical condition of their ceramic massif, which in turn requires ensuring proper operation of the heating system and maintaining temperature stability in the heating flues. Regularly performed temperature measurements in heating flues due to the size of the battery and the dynamics of accompanying processes do not reflect the actual thermal state of the object at a given time. Corrections commonly introduced to the results of temperature measurements in heating flues, taking into account so-called reversion, significantly improve the accuracy of the obtained measurement results. However, still the interpretation of the results of temperature measurements in the coke oven battery heating flues does not take into account its changes during the coking cycle, even though they reach up to 60 K. The article discusses the usability of the introduction of a new, additional correction to the temperature measured in the heating flues enabling a more precise assessment of the current thermal state of the coke oven battery. The use of the method will allow for reduction of the fuel gas consumption and limitation of emissions resulting from its combustion and can be used as an effective tool for decision making.https://www.mdpi.com/1996-1073/14/4/904coke oven batteryheating fluestemperature measurementtemperature adjustment
collection DOAJ
language English
format Article
sources DOAJ
author Ludwik Kosyrczyk
Slawomir Stelmach
Krzysztof Gaska
Agnieszka Generowicz
Natalia Iwaszczuk
Dariusz Kardaś
spellingShingle Ludwik Kosyrczyk
Slawomir Stelmach
Krzysztof Gaska
Agnieszka Generowicz
Natalia Iwaszczuk
Dariusz Kardaś
Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry
Energies
coke oven battery
heating flues
temperature measurement
temperature adjustment
author_facet Ludwik Kosyrczyk
Slawomir Stelmach
Krzysztof Gaska
Agnieszka Generowicz
Natalia Iwaszczuk
Dariusz Kardaś
author_sort Ludwik Kosyrczyk
title Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry
title_short Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry
title_full Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry
title_fullStr Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry
title_full_unstemmed Optimization of Thermal Parameters of the Coke Oven Battery by Modified Methodology of Temperature Measurement in Heating Flues as the Management Tool in the Cokemaking Industry
title_sort optimization of thermal parameters of the coke oven battery by modified methodology of temperature measurement in heating flues as the management tool in the cokemaking industry
publisher MDPI AG
series Energies
issn 1996-1073
publishDate 2021-02-01
description Coke production is still of great economic importance due to its crucial role in the steel production process. The reliability of the operation of coke oven batteries depends on the maintenance of good technical condition of their ceramic massif, which in turn requires ensuring proper operation of the heating system and maintaining temperature stability in the heating flues. Regularly performed temperature measurements in heating flues due to the size of the battery and the dynamics of accompanying processes do not reflect the actual thermal state of the object at a given time. Corrections commonly introduced to the results of temperature measurements in heating flues, taking into account so-called reversion, significantly improve the accuracy of the obtained measurement results. However, still the interpretation of the results of temperature measurements in the coke oven battery heating flues does not take into account its changes during the coking cycle, even though they reach up to 60 K. The article discusses the usability of the introduction of a new, additional correction to the temperature measured in the heating flues enabling a more precise assessment of the current thermal state of the coke oven battery. The use of the method will allow for reduction of the fuel gas consumption and limitation of emissions resulting from its combustion and can be used as an effective tool for decision making.
topic coke oven battery
heating flues
temperature measurement
temperature adjustment
url https://www.mdpi.com/1996-1073/14/4/904
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