ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACE

Steelmaking in arc 150-ton electric furnace using iron-rich pellets is considered. It is shown that the melting results are determined by the conditions of the simultaneous processes of the pellet melting and the melt oxidation refining. At that, it is important to monitor both the level of the bath...

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Main Authors: Alexander Yuryevich Kem, Vladimir Olegovich Kazartsev, Eduard Edgarovich Merker, Denis Alexandrovich Kharlamov
Format: Article
Language:Russian
Published: Don State Technical University 2014-06-01
Series:Advanced Engineering Research
Subjects:
Online Access:https://www.vestnik-donstu.ru/jour/article/view/311
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spelling doaj-031f2c9b3ce3411bbc4d94655e358c4e2021-10-02T16:20:08ZrusDon State Technical UniversityAdvanced Engineering Research2687-16532014-06-01142667310.12737/4471304ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACEAlexander Yuryevich Kem0Vladimir Olegovich Kazartsev1Eduard Edgarovich Merker2Denis Alexandrovich Kharlamov3Don State Technical University, RussiaStary Oskol Technological Institute after A. A. Ugarov (NITU “MISiS” branch), RussiaStary Oskol Technological Institute after A. A. Ugarov (NITU “MISiS” branch), RussiaStary Oskol Technological Institute after A. A. Ugarov (NITU “MISiS” branch), RussiaSteelmaking in arc 150-ton electric furnace using iron-rich pellets is considered. It is shown that the melting results are determined by the conditions of the simultaneous processes of the pellet melting and the melt oxidation refining. At that, it is important to monitor both the level of the bath thermal supply baths, and the decarburation and steel reheating processes. The technique of the synchronous control over the heating modes, and the bath decarburation with varying in the course of melting metal weight, is developed on the basis of the data acquired under the operating conditions. It is found that the basic energotechnological process indicators (including those taking place in the complex steel processing facilities) improve if the melting of the metallized raw materials is conducted in the field of the optimal steel superheated area above the liquidus line with full immersion of the electric arcs in foamed slag. The proposed flowchart and algorithm of parameter determination for the heat-and-power mode under the ladle treatment in the ladle-furnace ensure the saving energy costs by 39.5‒40.5 kWh per 1 ton of the steel made in the EAF.https://www.vestnik-donstu.ru/jour/article/view/311electric arc furnace eafelectrosmeltingiron-rich pelletsladle treatmentladle-furnacefoamed slagbath thermal stateenergotechnological indicatorsflowchartcomputation algorithm.
collection DOAJ
language Russian
format Article
sources DOAJ
author Alexander Yuryevich Kem
Vladimir Olegovich Kazartsev
Eduard Edgarovich Merker
Denis Alexandrovich Kharlamov
spellingShingle Alexander Yuryevich Kem
Vladimir Olegovich Kazartsev
Eduard Edgarovich Merker
Denis Alexandrovich Kharlamov
ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACE
Advanced Engineering Research
electric arc furnace eaf
electrosmelting
iron-rich pellets
ladle treatment
ladle-furnace
foamed slag
bath thermal state
energotechnological indicators
flowchart
computation algorithm.
author_facet Alexander Yuryevich Kem
Vladimir Olegovich Kazartsev
Eduard Edgarovich Merker
Denis Alexandrovich Kharlamov
author_sort Alexander Yuryevich Kem
title ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACE
title_short ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACE
title_full ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACE
title_fullStr ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACE
title_full_unstemmed ON OPTIMIZATION OF STEELMAKING IN ELECTRIC ARC FURNACE AND ITS LADLE TREATMENT IN LADLE-FURNACE
title_sort on optimization of steelmaking in electric arc furnace and its ladle treatment in ladle-furnace
publisher Don State Technical University
series Advanced Engineering Research
issn 2687-1653
publishDate 2014-06-01
description Steelmaking in arc 150-ton electric furnace using iron-rich pellets is considered. It is shown that the melting results are determined by the conditions of the simultaneous processes of the pellet melting and the melt oxidation refining. At that, it is important to monitor both the level of the bath thermal supply baths, and the decarburation and steel reheating processes. The technique of the synchronous control over the heating modes, and the bath decarburation with varying in the course of melting metal weight, is developed on the basis of the data acquired under the operating conditions. It is found that the basic energotechnological process indicators (including those taking place in the complex steel processing facilities) improve if the melting of the metallized raw materials is conducted in the field of the optimal steel superheated area above the liquidus line with full immersion of the electric arcs in foamed slag. The proposed flowchart and algorithm of parameter determination for the heat-and-power mode under the ladle treatment in the ladle-furnace ensure the saving energy costs by 39.5‒40.5 kWh per 1 ton of the steel made in the EAF.
topic electric arc furnace eaf
electrosmelting
iron-rich pellets
ladle treatment
ladle-furnace
foamed slag
bath thermal state
energotechnological indicators
flowchart
computation algorithm.
url https://www.vestnik-donstu.ru/jour/article/view/311
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