Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes
Because wear is one of the most common reasons for the failure of metals, the development of a low-cost coating with enhanced wear resistance is of great importance. In the present study, Fe–Si–Al coatings with superior and stable wear resistance were prepared by laser cladding F...
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doaj-2471a3994cc646d584f55c8218a43db02020-11-25T00:22:26ZengMDPI AGMetals2075-47012019-01-01919610.3390/met9010096met9010096Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial WastesXue Liu0Bin-Bin Ma1Li-Wei Hu2Jin-Feng Li3Feng-Sheng Qu4Guo-Min Le5Xiu-Yan Li6Institute of Materials, China Academy of Engineering Physics, Mianyang 621907, ChinaInstitute of Materials, China Academy of Engineering Physics, Mianyang 621907, ChinaInstitute of Materials, China Academy of Engineering Physics, Mianyang 621907, ChinaInstitute of Materials, China Academy of Engineering Physics, Mianyang 621907, ChinaInstitute of Materials, China Academy of Engineering Physics, Mianyang 621907, ChinaInstitute of Materials, China Academy of Engineering Physics, Mianyang 621907, ChinaCollege of Physics and Optoelectronics, Taiyuan University of Technology, Taiyuan 030024, ChinaBecause wear is one of the most common reasons for the failure of metals, the development of a low-cost coating with enhanced wear resistance is of great importance. In the present study, Fe–Si–Al coatings with superior and stable wear resistance were prepared by laser cladding Fe–Si–Al industrial waste onto 1045 carbon steel. The microstructure, as well as the wear mechanism of the Fe–Si–Al coatings, was investigated. The Fe–Si–Al coatings consist of a (Al, Fe, Si) solid solution phase in both columnar grain form and equiaxed grain form. The Fe–Si–Al coatings possess enhanced microhardness of 494 ± 15 HV0.3 and low mass loss of 5 × 10−5 mg·(N·m)−1. The wear resistance is ten times higher than that of the 1045 carbon steel matrix. The wear of the Fe–Si–Al coatings is mainly dominated by abrasive wear and adhesive wear. This work provides important insight into the preparation of low-cost, wear-resistant coatings, as well as stable, superior wear resistance.http://www.mdpi.com/2075-4701/9/1/96Fe–Si–Al coatinglaser claddingmicrostructure evolutionwear resistanceblock-on-ring test |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Xue Liu Bin-Bin Ma Li-Wei Hu Jin-Feng Li Feng-Sheng Qu Guo-Min Le Xiu-Yan Li |
spellingShingle |
Xue Liu Bin-Bin Ma Li-Wei Hu Jin-Feng Li Feng-Sheng Qu Guo-Min Le Xiu-Yan Li Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes Metals Fe–Si–Al coating laser cladding microstructure evolution wear resistance block-on-ring test |
author_facet |
Xue Liu Bin-Bin Ma Li-Wei Hu Jin-Feng Li Feng-Sheng Qu Guo-Min Le Xiu-Yan Li |
author_sort |
Xue Liu |
title |
Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes |
title_short |
Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes |
title_full |
Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes |
title_fullStr |
Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes |
title_full_unstemmed |
Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes |
title_sort |
fe–si–al coatings with stable wear resistance prepared by laser cladding industrial wastes |
publisher |
MDPI AG |
series |
Metals |
issn |
2075-4701 |
publishDate |
2019-01-01 |
description |
Because wear is one of the most common reasons for the failure of metals, the development of a low-cost coating with enhanced wear resistance is of great importance. In the present study, Fe–Si–Al coatings with superior and stable wear resistance were prepared by laser cladding Fe–Si–Al industrial waste onto 1045 carbon steel. The microstructure, as well as the wear mechanism of the Fe–Si–Al coatings, was investigated. The Fe–Si–Al coatings consist of a (Al, Fe, Si) solid solution phase in both columnar grain form and equiaxed grain form. The Fe–Si–Al coatings possess enhanced microhardness of 494 ± 15 HV0.3 and low mass loss of 5 × 10−5 mg·(N·m)−1. The wear resistance is ten times higher than that of the 1045 carbon steel matrix. The wear of the Fe–Si–Al coatings is mainly dominated by abrasive wear and adhesive wear. This work provides important insight into the preparation of low-cost, wear-resistant coatings, as well as stable, superior wear resistance. |
topic |
Fe–Si–Al coating laser cladding microstructure evolution wear resistance block-on-ring test |
url |
http://www.mdpi.com/2075-4701/9/1/96 |
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