The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed Coatings

The Al<sub>2</sub>O<sub>3</sub> + TiO<sub>2</sub> coatings are of the interest of surface technology and tribology due to their good wear resistance and enhanced toughness comparing to pure Al<sub>2</sub>O<sub>3</sub> coatings. However, the...

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Main Authors: Monika Michalak, Leszek Łatka, Paweł Sokołowski, Aneta Niemiec, Andrzej Ambroziak
Format: Article
Language:English
Published: MDPI AG 2020-02-01
Series:Coatings
Subjects:
Online Access:https://www.mdpi.com/2079-6412/10/2/173
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spelling doaj-33beaa1067784c2a942f6b1fa3cfb94d2020-11-25T02:29:53ZengMDPI AGCoatings2079-64122020-02-0110217310.3390/coatings10020173coatings10020173The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed CoatingsMonika Michalak0Leszek Łatka1Paweł Sokołowski2Aneta Niemiec3Andrzej Ambroziak4Faculty of Mechanical Engineering, Wrocław University of Science and Technology, Łukasiewicza 5, 50-371 Wrocław, PolandFaculty of Mechanical Engineering, Wrocław University of Science and Technology, Łukasiewicza 5, 50-371 Wrocław, PolandFaculty of Mechanical Engineering, Wrocław University of Science and Technology, Łukasiewicza 5, 50-371 Wrocław, PolandFaculty of Mechanical Engineering, Wrocław University of Science and Technology, Łukasiewicza 5, 50-371 Wrocław, PolandFaculty of Mechanical Engineering, Wrocław University of Science and Technology, Łukasiewicza 5, 50-371 Wrocław, PolandThe Al<sub>2</sub>O<sub>3</sub> + TiO<sub>2</sub> coatings are of the interest of surface technology and tribology due to their good wear resistance and enhanced toughness comparing to pure Al<sub>2</sub>O<sub>3</sub> coatings. However, the detailed effect of the used feedstock powder, is often neglected. Here, this work focuses on the deposition of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> coatings by atmospheric plasma spraying (APS) method as well as on their microstructure, phase composition and selected mechanical properties, in the reference to the route of the powder feedstock preparation. The commercial powder Metco 6221 in agglomerated and sintered form was used as a feedstock material during spraying, due to the fact that, so far, sintered or cladded powders are the most studied ones. The 2<i><sup>k</sup></i> + 1 spray experiment allowed to evaluate the influence of two variables, namely spray distance and torch linear velocity, on the coating microstructure. Afterwards, the coating adhesion was measured by the means of pull-off test. The correlations between Vickers microhardness, fracture toughness (<i>Kc</i>) as well as the coating morphology and phase composition were investigated. Finally, the dry sliding wear resistance was studied by using Ball-on-Disc method.https://www.mdpi.com/2079-6412/10/2/173plasma sprayingcoatingmorphologymicrostructurephase compositionroughnessmicrohardnessfracture toughnesssliding wear resistance
collection DOAJ
language English
format Article
sources DOAJ
author Monika Michalak
Leszek Łatka
Paweł Sokołowski
Aneta Niemiec
Andrzej Ambroziak
spellingShingle Monika Michalak
Leszek Łatka
Paweł Sokołowski
Aneta Niemiec
Andrzej Ambroziak
The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed Coatings
Coatings
plasma spraying
coating
morphology
microstructure
phase composition
roughness
microhardness
fracture toughness
sliding wear resistance
author_facet Monika Michalak
Leszek Łatka
Paweł Sokołowski
Aneta Niemiec
Andrzej Ambroziak
author_sort Monika Michalak
title The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed Coatings
title_short The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed Coatings
title_full The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed Coatings
title_fullStr The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed Coatings
title_full_unstemmed The Microstructure and Selected Mechanical Properties of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> Plasma Sprayed Coatings
title_sort microstructure and selected mechanical properties of al<sub>2</sub>o<sub>3</sub> + 13 wt % tio<sub>2</sub> plasma sprayed coatings
publisher MDPI AG
series Coatings
issn 2079-6412
publishDate 2020-02-01
description The Al<sub>2</sub>O<sub>3</sub> + TiO<sub>2</sub> coatings are of the interest of surface technology and tribology due to their good wear resistance and enhanced toughness comparing to pure Al<sub>2</sub>O<sub>3</sub> coatings. However, the detailed effect of the used feedstock powder, is often neglected. Here, this work focuses on the deposition of Al<sub>2</sub>O<sub>3</sub> + 13 wt % TiO<sub>2</sub> coatings by atmospheric plasma spraying (APS) method as well as on their microstructure, phase composition and selected mechanical properties, in the reference to the route of the powder feedstock preparation. The commercial powder Metco 6221 in agglomerated and sintered form was used as a feedstock material during spraying, due to the fact that, so far, sintered or cladded powders are the most studied ones. The 2<i><sup>k</sup></i> + 1 spray experiment allowed to evaluate the influence of two variables, namely spray distance and torch linear velocity, on the coating microstructure. Afterwards, the coating adhesion was measured by the means of pull-off test. The correlations between Vickers microhardness, fracture toughness (<i>Kc</i>) as well as the coating morphology and phase composition were investigated. Finally, the dry sliding wear resistance was studied by using Ball-on-Disc method.
topic plasma spraying
coating
morphology
microstructure
phase composition
roughness
microhardness
fracture toughness
sliding wear resistance
url https://www.mdpi.com/2079-6412/10/2/173
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