Enhanced Performance of Fly Ash-Based Supports for Low-Cost Ceramic Membranes with the Addition of Bauxite

Support is a necessary foundation for ceramic membranes to achieve high performance. Finding the optimum balance between high performance and low cost is still a significant challenge in the fabrication of ceramic supports. In this study, low-cost fly ash-based ceramic supports with enhanced perform...

Full description

Bibliographic Details
Main Authors: Wan Fan, Dong Zou, Jingrui Xu, Xianfu Chen, Minghui Qiu, Yiqun Fan
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/11/9/711
Description
Summary:Support is a necessary foundation for ceramic membranes to achieve high performance. Finding the optimum balance between high performance and low cost is still a significant challenge in the fabrication of ceramic supports. In this study, low-cost fly ash-based ceramic supports with enhanced performance were prepared by the addition of bauxite. The pore structure, mechanical strength, and shrinkage of fly ash/bauxite supports could be tuned by optimizing the bauxite content and sintering temperature. When the sintering temperature and bauxite content were controlled at 1300 °C and 40 wt%, respectively, the obtained membrane supports exhibited a high pure water permeance of approximately 5.36 m<sup>3</sup>·m<sup>−2</sup>·h<sup>−1</sup>·bar<sup>−1</sup> and a high bending strength of approximately 69.6 MPa. At the same time, the optimized ceramic supports presented a typical mullite phase and excellent resistance to acid and alkali. This work provides a potential route for the preparation of ceramic membrane supports with characteristics of low cost and high performance.
ISSN:2077-0375