| Summary: | Structure design is of great value for the performance improvement of solid oxide electrolysis cells (SOECs) to diminish the gap between scientific research and industrial application. A comprehensive multi-physics coupled model is constructed to conduct parameter sensitivity analysis to reveal the primary and secondary factors on the SOEC performance and optimal rib width. It is found that the parameters of the O<sub>2</sub> electrode have almost no influence on the optimal rib width at the H<sub>2</sub> electrode side and vice versa. The optimized rib width is not sensitive to the electrode porosity, thickness, electrical conductivity and gas composition. The optimal rib width at the H<sub>2</sub> electrode side is sensitive to the contact resistance at the interface between the electrode and interconnect rib, while the extremely small concentration loss at the O<sub>2</sub> electrode leads to the insensitivity of optimal rib width to the parameters influencing the O<sub>2</sub> diffusion. In addition to the contact resistance, the applied cell voltage and pitch width also has a dramatic influence on the optimal rib width of the fuel electrode. An analytical expression considering the influence of total cell polarization loss, the pitch width and the contact resistance is further developed for the benefit of the engineering society. The maximum error in the cell performance between the numerically obtained and analytically acquired optimal rib width is only 0.14% and the predictive power of the analytical formula is fully verified.
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