A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale
In this paper, a mechanism of anti-oxidation coating design based on the inhibition effect of the interface layer on the diffusion of ions within oxide scale was introduced. The Fe<sup>2+</sup> ions diffusion behavior in Fe<sub>3</sub>O<sub>4</sub>, Cr<sub>2...
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doaj-3e85e55a3faf44fb8ca493aec7d05c672021-04-14T23:04:48ZengMDPI AGCoatings2079-64122021-04-011145445410.3390/coatings11040454A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide ScaleBo Yu0Ya Liu1Lianqi Wei2Xiaomeng Zhang3Yingchao Du4Yanhua Wang5Shufeng Ye6State Key Laboratory of Multiphase Complex System, Institute of Process Engineering, Chinese Academy of Sciences, PO Box 353, Beijing 100190, ChinaDalian Research Institute of Petroleum and Petrochemicals, Sinopec Corporation, No. 96 Nankai Road, Dalian 116045, ChinaState Key Laboratory of Multiphase Complex System, Institute of Process Engineering, Chinese Academy of Sciences, PO Box 353, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex System, Institute of Process Engineering, Chinese Academy of Sciences, PO Box 353, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex System, Institute of Process Engineering, Chinese Academy of Sciences, PO Box 353, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex System, Institute of Process Engineering, Chinese Academy of Sciences, PO Box 353, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex System, Institute of Process Engineering, Chinese Academy of Sciences, PO Box 353, Beijing 100190, ChinaIn this paper, a mechanism of anti-oxidation coating design based on the inhibition effect of the interface layer on the diffusion of ions within oxide scale was introduced. The Fe<sup>2+</sup> ions diffusion behavior in Fe<sub>3</sub>O<sub>4</sub>, Cr<sub>2</sub>FeO<sub>4</sub>, and FeAl<sub>2</sub>O<sub>4</sub> were studied by molecular dynamics method of Nudged elastic bond. As the result shown, Fe<sup>2+</sup> ions tended to diffuse through the vacancy at tetrahedral site in Cr<sub>2</sub>FeO<sub>4</sub> and FeAl<sub>2</sub>O<sub>4</sub>, but diffuse through the octahedral vacancy in Fe<sub>3</sub>O<sub>4</sub>. When temperature ranged from 1073 to 1325 K, the energy barrier of Fe<sup>2+</sup> ions diffusion in Cr<sub>2</sub>FeO<sub>4</sub> was higher than that of FeAl<sub>2</sub>O<sub>4</sub>, and both of that were still obvious higher than that in Fe<sub>3</sub>O<sub>4</sub>. A new anti-oxidation coating was prepared based on the inhibition of interface layer consisted of FeAl<sub>2</sub>O<sub>4</sub> to protect the carbon steel S235JR at 1200 °C for 2 h. The FeAl<sub>2</sub>O<sub>4</sub> region was formed and observed at the interface between coating and Fe element diffusion area, and the mullite phase was distributed outside of the FeAl<sub>2</sub>O<sub>4</sub> region. Comparing to the bare sample, the prepared coating exhibited an excellent anti-oxidation effect.https://www.mdpi.com/2079-6412/11/4/454anti-oxidation coatingmetal oxidationions diffusioncarbon steel |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Bo Yu Ya Liu Lianqi Wei Xiaomeng Zhang Yingchao Du Yanhua Wang Shufeng Ye |
spellingShingle |
Bo Yu Ya Liu Lianqi Wei Xiaomeng Zhang Yingchao Du Yanhua Wang Shufeng Ye A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale Coatings anti-oxidation coating metal oxidation ions diffusion carbon steel |
author_facet |
Bo Yu Ya Liu Lianqi Wei Xiaomeng Zhang Yingchao Du Yanhua Wang Shufeng Ye |
author_sort |
Bo Yu |
title |
A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale |
title_short |
A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale |
title_full |
A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale |
title_fullStr |
A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale |
title_full_unstemmed |
A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale |
title_sort |
mechanism of anti-oxidation coating design based on inhibition effect of interface layer on ions diffusion within oxide scale |
publisher |
MDPI AG |
series |
Coatings |
issn |
2079-6412 |
publishDate |
2021-04-01 |
description |
In this paper, a mechanism of anti-oxidation coating design based on the inhibition effect of the interface layer on the diffusion of ions within oxide scale was introduced. The Fe<sup>2+</sup> ions diffusion behavior in Fe<sub>3</sub>O<sub>4</sub>, Cr<sub>2</sub>FeO<sub>4</sub>, and FeAl<sub>2</sub>O<sub>4</sub> were studied by molecular dynamics method of Nudged elastic bond. As the result shown, Fe<sup>2+</sup> ions tended to diffuse through the vacancy at tetrahedral site in Cr<sub>2</sub>FeO<sub>4</sub> and FeAl<sub>2</sub>O<sub>4</sub>, but diffuse through the octahedral vacancy in Fe<sub>3</sub>O<sub>4</sub>. When temperature ranged from 1073 to 1325 K, the energy barrier of Fe<sup>2+</sup> ions diffusion in Cr<sub>2</sub>FeO<sub>4</sub> was higher than that of FeAl<sub>2</sub>O<sub>4</sub>, and both of that were still obvious higher than that in Fe<sub>3</sub>O<sub>4</sub>. A new anti-oxidation coating was prepared based on the inhibition of interface layer consisted of FeAl<sub>2</sub>O<sub>4</sub> to protect the carbon steel S235JR at 1200 °C for 2 h. The FeAl<sub>2</sub>O<sub>4</sub> region was formed and observed at the interface between coating and Fe element diffusion area, and the mullite phase was distributed outside of the FeAl<sub>2</sub>O<sub>4</sub> region. Comparing to the bare sample, the prepared coating exhibited an excellent anti-oxidation effect. |
topic |
anti-oxidation coating metal oxidation ions diffusion carbon steel |
url |
https://www.mdpi.com/2079-6412/11/4/454 |
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