Design and Performance of Scaled-Up Microwave Dryer for Seaweed Drying

Direct sunlight is commonly used to dry fresh seaweed by artisanal farmers in Indonesia due to its low cost and ease of handling. Nevertheless, this method poses some drawbacks such as lengthy duration, weather dependency and quality degradation. The application of microwave technology in food proce...

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Main Authors: Arif Rahman Hakim, Wahyu Tri Handoyo, Adrianto Widi Prasetya
Format: Article
Language:English
Published: Kementerian Kelautan dan Perikanan 2020-12-01
Series:Squalen
Subjects:
Online Access:https://www.bbp4b.litbang.kkp.go.id/squalen-bulletin/index.php/squalen/article/view/454
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spelling doaj-3fb4033136c74048affcf1060e07ae332020-12-23T07:10:22ZengKementerian Kelautan dan PerikananSqualen2089-56902406-92722020-12-0115314115210.15578/squalen.v15i3.454286Design and Performance of Scaled-Up Microwave Dryer for Seaweed DryingArif Rahman Hakim0Wahyu Tri Handoyo1Adrianto Widi Prasetya2Research Institute for Fisheries Postharvest Mechanization, Ministry of Marine Affairs and Fisheries Republic of Indonesia, Jl. Imogiri Barat KM 11.5, Yogyakarta, Indonesia 55781Research Institute for Fisheries Postharvest Mechanization, Ministry of Marine Affairs and Fisheries Republic of Indonesia, Jl. Imogiri Barat KM 11.5, Yogyakarta, Indonesia 55781Research Institute for Fisheries Postharvest Mechanization, Ministry of Marine Affairs and Fisheries Republic of Indonesia, Jl. Imogiri Barat KM 11.5, Yogyakarta, Indonesia 55781Direct sunlight is commonly used to dry fresh seaweed by artisanal farmers in Indonesia due to its low cost and ease of handling. Nevertheless, this method poses some drawbacks such as lengthy duration, weather dependency and quality degradation. The application of microwave technology in food processing has progressed dramatically, including in the drying process. The microwave drying method is more efficient and can shorten the processing time. This study aimed to describe a large-scale microwave dryer (MD) design and performance to assist the fresh seaweed drying process. The design concept applies microwave energy with a volumetric heating feature to accelerate the seaweed drying process without damaging its functional groups. The MD dimensions were 2410 (l) x 270 (w) x 210 (h) mm with a dryer capacity of up to six kilograms, an enlarged cavity and multiple magnetrons. The main components of the MD were cavity, air circulation system, drying system and control system. According to the performance testing, the MD’s optimum performance was at a power level setting of P7 and six kilograms load. At this setting, we obtained a dried seaweed with a moisture ratio of 0.68±0.05, drying rate of 30.29±1.32 g/min, specific energy consumption of 3.96±0.08 MJ/kg H2O and energy efficiency of 58.45±2.65%. The total power of the P7 setting operation required 2.00 kW. Fourier-Transform Infrared (FTIR) spectra showed that the functional groups of the dried seaweed were unaltered.https://www.bbp4b.litbang.kkp.go.id/squalen-bulletin/index.php/squalen/article/view/454microwave dryerseaweeddesign
collection DOAJ
language English
format Article
sources DOAJ
author Arif Rahman Hakim
Wahyu Tri Handoyo
Adrianto Widi Prasetya
spellingShingle Arif Rahman Hakim
Wahyu Tri Handoyo
Adrianto Widi Prasetya
Design and Performance of Scaled-Up Microwave Dryer for Seaweed Drying
Squalen
microwave dryer
seaweed
design
author_facet Arif Rahman Hakim
Wahyu Tri Handoyo
Adrianto Widi Prasetya
author_sort Arif Rahman Hakim
title Design and Performance of Scaled-Up Microwave Dryer for Seaweed Drying
title_short Design and Performance of Scaled-Up Microwave Dryer for Seaweed Drying
title_full Design and Performance of Scaled-Up Microwave Dryer for Seaweed Drying
title_fullStr Design and Performance of Scaled-Up Microwave Dryer for Seaweed Drying
title_full_unstemmed Design and Performance of Scaled-Up Microwave Dryer for Seaweed Drying
title_sort design and performance of scaled-up microwave dryer for seaweed drying
publisher Kementerian Kelautan dan Perikanan
series Squalen
issn 2089-5690
2406-9272
publishDate 2020-12-01
description Direct sunlight is commonly used to dry fresh seaweed by artisanal farmers in Indonesia due to its low cost and ease of handling. Nevertheless, this method poses some drawbacks such as lengthy duration, weather dependency and quality degradation. The application of microwave technology in food processing has progressed dramatically, including in the drying process. The microwave drying method is more efficient and can shorten the processing time. This study aimed to describe a large-scale microwave dryer (MD) design and performance to assist the fresh seaweed drying process. The design concept applies microwave energy with a volumetric heating feature to accelerate the seaweed drying process without damaging its functional groups. The MD dimensions were 2410 (l) x 270 (w) x 210 (h) mm with a dryer capacity of up to six kilograms, an enlarged cavity and multiple magnetrons. The main components of the MD were cavity, air circulation system, drying system and control system. According to the performance testing, the MD’s optimum performance was at a power level setting of P7 and six kilograms load. At this setting, we obtained a dried seaweed with a moisture ratio of 0.68±0.05, drying rate of 30.29±1.32 g/min, specific energy consumption of 3.96±0.08 MJ/kg H2O and energy efficiency of 58.45±2.65%. The total power of the P7 setting operation required 2.00 kW. Fourier-Transform Infrared (FTIR) spectra showed that the functional groups of the dried seaweed were unaltered.
topic microwave dryer
seaweed
design
url https://www.bbp4b.litbang.kkp.go.id/squalen-bulletin/index.php/squalen/article/view/454
work_keys_str_mv AT arifrahmanhakim designandperformanceofscaledupmicrowavedryerforseaweeddrying
AT wahyutrihandoyo designandperformanceofscaledupmicrowavedryerforseaweeddrying
AT adriantowidiprasetya designandperformanceofscaledupmicrowavedryerforseaweeddrying
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