Mechanism and Modelling of Reactive Crystallization Process of Lithium Carbonate
The reactive crystallization of lithium carbonate (Li<sub>2</sub>CO<sub>3</sub>) from lithium sulfate (Li<sub>2</sub>SO<sub>4</sub>) and sodium carbonate (Na<sub>2</sub>CO<sub>3</sub>) solutions is a key process in harvesting so...
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MDPI AG
2019-04-01
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Series: | Processes |
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Online Access: | https://www.mdpi.com/2227-9717/7/5/248 |
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doaj-4ce40e7c05e647c2993e6ea44c8ed7d4 |
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record_format |
Article |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Shaolei Zhao Jie Gao Siyang Ma Chao Li Yiming Ma Yang He Junbo Gong Fu Zhou Bingyuan Zhang Weiwei Tang |
spellingShingle |
Shaolei Zhao Jie Gao Siyang Ma Chao Li Yiming Ma Yang He Junbo Gong Fu Zhou Bingyuan Zhang Weiwei Tang Mechanism and Modelling of Reactive Crystallization Process of Lithium Carbonate Processes lithium carbonate reactive crystallization crystallization mechanisms multi-response optimization response surface methodology |
author_facet |
Shaolei Zhao Jie Gao Siyang Ma Chao Li Yiming Ma Yang He Junbo Gong Fu Zhou Bingyuan Zhang Weiwei Tang |
author_sort |
Shaolei Zhao |
title |
Mechanism and Modelling of Reactive Crystallization Process of Lithium Carbonate |
title_short |
Mechanism and Modelling of Reactive Crystallization Process of Lithium Carbonate |
title_full |
Mechanism and Modelling of Reactive Crystallization Process of Lithium Carbonate |
title_fullStr |
Mechanism and Modelling of Reactive Crystallization Process of Lithium Carbonate |
title_full_unstemmed |
Mechanism and Modelling of Reactive Crystallization Process of Lithium Carbonate |
title_sort |
mechanism and modelling of reactive crystallization process of lithium carbonate |
publisher |
MDPI AG |
series |
Processes |
issn |
2227-9717 |
publishDate |
2019-04-01 |
description |
The reactive crystallization of lithium carbonate (Li<sub>2</sub>CO<sub>3</sub>) from lithium sulfate (Li<sub>2</sub>SO<sub>4</sub>) and sodium carbonate (Na<sub>2</sub>CO<sub>3</sub>) solutions is a key process in harvesting solid lithium, whether from ores, brines, or clays. However, the process kinetics and mechanism remain poorly understood and the modelling of the reactive crystallization of Li<sub>2</sub>CO<sub>3</sub> is not available. Hence, this work aims to determine the kinetics and mechanisms of the nucleation and growth of Li<sub>2</sub>CO<sub>3</sub> reactive crystallization by induction time measurements and to model and optimize the crystallization process using response surface methodology. Induction time measurements were carried out as functions of initial supersaturation and temperature using a laser method. It was found that the primary nucleation mechanism of Li<sub>2</sub>CO<sub>3</sub> varies with solution supersaturations, in which, expectedly, the heterogenous nucleation mechanism dominates at low supersaturations while the homogeneous nucleation mode governs at high supersaturations. The transition point between heterogenous and homogenous nucleation was found to vary with temperatures. Growth modes of Li<sub>2</sub>CO<sub>3</sub> crystals were investigated by relating induction time data with various growth mechanisms, revealing a two-dimensional nucleation-mediated growth mechanism. The modelling and optimization of a complex reactive crystallization were performed by response surface methodology (RSM), and the effects of various crystallization parameters on product and process performances were examined. Solution concentration was found to be the critical factor determining the yield of crystallization, while stirring speed was found to play a dominant role in the particle size of Li<sub>2</sub>CO<sub>3</sub> crystals. Our findings may provide a better understanding of the reactive crystallization process of Li<sub>2</sub>CO<sub>3</sub> and are critical in relation to the crystallization design and control of Li<sub>2</sub>CO<sub>3</sub> production from lithium sulfate sources. |
topic |
lithium carbonate reactive crystallization crystallization mechanisms multi-response optimization response surface methodology |
url |
https://www.mdpi.com/2227-9717/7/5/248 |
work_keys_str_mv |
AT shaoleizhao mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT jiegao mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT siyangma mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT chaoli mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT yimingma mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT yanghe mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT junbogong mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT fuzhou mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT bingyuanzhang mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate AT weiweitang mechanismandmodellingofreactivecrystallizationprocessoflithiumcarbonate |
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1725078702349352960 |
spelling |
doaj-4ce40e7c05e647c2993e6ea44c8ed7d42020-11-25T01:33:14ZengMDPI AGProcesses2227-97172019-04-017524810.3390/pr7050248pr7050248Mechanism and Modelling of Reactive Crystallization Process of Lithium CarbonateShaolei Zhao0Jie Gao1Siyang Ma2Chao Li3Yiming Ma4Yang He5Junbo Gong6Fu Zhou7Bingyuan Zhang8Weiwei Tang9School of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin University, Tianjin 300072, ChinaTianqi Lithium (Jiangsu) Co., Ltd., Zhang Jiagang 215634, ChinaSchool of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin University, Tianjin 300072, ChinaTianqi Lithium (Jiangsu) Co., Ltd., Zhang Jiagang 215634, ChinaSchool of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin University, Tianjin 300072, ChinaSchool of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin University, Tianjin 300072, ChinaSchool of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin University, Tianjin 300072, ChinaTianqi Lithium Corporation, Cheng Du 610000, ChinaTianqi Lithium (Jiangsu) Co., Ltd., Zhang Jiagang 215634, ChinaSchool of Chemical Engineering and Technology, State Key Laboratory of Chemical Engineering, The Co-Innovation Center of Chemistry and Chemical Engineering of Tianjin, Tianjin University, Tianjin 300072, ChinaThe reactive crystallization of lithium carbonate (Li<sub>2</sub>CO<sub>3</sub>) from lithium sulfate (Li<sub>2</sub>SO<sub>4</sub>) and sodium carbonate (Na<sub>2</sub>CO<sub>3</sub>) solutions is a key process in harvesting solid lithium, whether from ores, brines, or clays. However, the process kinetics and mechanism remain poorly understood and the modelling of the reactive crystallization of Li<sub>2</sub>CO<sub>3</sub> is not available. Hence, this work aims to determine the kinetics and mechanisms of the nucleation and growth of Li<sub>2</sub>CO<sub>3</sub> reactive crystallization by induction time measurements and to model and optimize the crystallization process using response surface methodology. Induction time measurements were carried out as functions of initial supersaturation and temperature using a laser method. It was found that the primary nucleation mechanism of Li<sub>2</sub>CO<sub>3</sub> varies with solution supersaturations, in which, expectedly, the heterogenous nucleation mechanism dominates at low supersaturations while the homogeneous nucleation mode governs at high supersaturations. The transition point between heterogenous and homogenous nucleation was found to vary with temperatures. Growth modes of Li<sub>2</sub>CO<sub>3</sub> crystals were investigated by relating induction time data with various growth mechanisms, revealing a two-dimensional nucleation-mediated growth mechanism. The modelling and optimization of a complex reactive crystallization were performed by response surface methodology (RSM), and the effects of various crystallization parameters on product and process performances were examined. Solution concentration was found to be the critical factor determining the yield of crystallization, while stirring speed was found to play a dominant role in the particle size of Li<sub>2</sub>CO<sub>3</sub> crystals. Our findings may provide a better understanding of the reactive crystallization process of Li<sub>2</sub>CO<sub>3</sub> and are critical in relation to the crystallization design and control of Li<sub>2</sub>CO<sub>3</sub> production from lithium sulfate sources.https://www.mdpi.com/2227-9717/7/5/248lithium carbonatereactive crystallizationcrystallization mechanismsmulti-response optimizationresponse surface methodology |