Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process Conditions

While the solidification macrostructure of continuous cast billets is an important factor influencing the final performance and rolling yield of oil casing steel, the continuous casting process parameters have a direct influence on the solidification structure. This study simulated the solidificatio...

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Main Authors: Yingying Zhai, Kefeng Pan, Dapeng Wu
Format: Article
Language:English
Published: MDPI AG 2019-09-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/9/9/993
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spelling doaj-5e5fc47b55c2440890a31473571a1daa2020-11-25T01:01:40ZengMDPI AGMetals2075-47012019-09-019999310.3390/met9090993met9090993Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process ConditionsYingying Zhai0Kefeng Pan1Dapeng Wu2Computing Center, Northeastern University, Shenyang 110819, ChinaSchool of Metallurgy, Northeastern University, Shenyang 110819, ChinaCollege of Science, Liaoning Shihua University, Fushun 113001, ChinaWhile the solidification macrostructure of continuous cast billets is an important factor influencing the final performance and rolling yield of oil casing steel, the continuous casting process parameters have a direct influence on the solidification structure. This study simulated the solidification process of the continuous casting round billets of oil casing steel using a cellular automaton−finite element (CAFE) model. According to the simulation results, at a superheat degree of 20−35 K, a casting speed of 1.9−2.1 m/min, and a secondary cooling specific water flow of 0.34−0.45 L/Kg, the solidification structure had a relatively high equiaxed crystal ratio and small average grain radius. Guided by the simulation results, this paper establishes optimal process schemes for producing 26CrMoVTiB steel round billets, comparatively analyzes the equiaxed crystal ratio and central shrinkage of round billets produced according to these schemes, and defines the optimal continuous casting process conditions, which are: superheat degree = 25 K, casting speed = 2.1 m/min, and specific water flow = 0.35 L/Kg. When adopting these process parameters, the 26CrMoVTiB steel round billets demonstrate a tiny central shrinkage and an equiaxed crystal ratio of 45.2%.https://www.mdpi.com/2075-4701/9/9/993oil casing steel26CrMoVTiBcellular automaton–finite element modelcontinuous casting processoptimal process schemes
collection DOAJ
language English
format Article
sources DOAJ
author Yingying Zhai
Kefeng Pan
Dapeng Wu
spellingShingle Yingying Zhai
Kefeng Pan
Dapeng Wu
Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process Conditions
Metals
oil casing steel
26CrMoVTiB
cellular automaton–finite element model
continuous casting process
optimal process schemes
author_facet Yingying Zhai
Kefeng Pan
Dapeng Wu
author_sort Yingying Zhai
title Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process Conditions
title_short Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process Conditions
title_full Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process Conditions
title_fullStr Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process Conditions
title_full_unstemmed Acquiring High-Quality Oil Casing Steel 26CrMoVTiB under Optimal Continuous Casting Process Conditions
title_sort acquiring high-quality oil casing steel 26crmovtib under optimal continuous casting process conditions
publisher MDPI AG
series Metals
issn 2075-4701
publishDate 2019-09-01
description While the solidification macrostructure of continuous cast billets is an important factor influencing the final performance and rolling yield of oil casing steel, the continuous casting process parameters have a direct influence on the solidification structure. This study simulated the solidification process of the continuous casting round billets of oil casing steel using a cellular automaton−finite element (CAFE) model. According to the simulation results, at a superheat degree of 20−35 K, a casting speed of 1.9−2.1 m/min, and a secondary cooling specific water flow of 0.34−0.45 L/Kg, the solidification structure had a relatively high equiaxed crystal ratio and small average grain radius. Guided by the simulation results, this paper establishes optimal process schemes for producing 26CrMoVTiB steel round billets, comparatively analyzes the equiaxed crystal ratio and central shrinkage of round billets produced according to these schemes, and defines the optimal continuous casting process conditions, which are: superheat degree = 25 K, casting speed = 2.1 m/min, and specific water flow = 0.35 L/Kg. When adopting these process parameters, the 26CrMoVTiB steel round billets demonstrate a tiny central shrinkage and an equiaxed crystal ratio of 45.2%.
topic oil casing steel
26CrMoVTiB
cellular automaton–finite element model
continuous casting process
optimal process schemes
url https://www.mdpi.com/2075-4701/9/9/993
work_keys_str_mv AT yingyingzhai acquiringhighqualityoilcasingsteel26crmovtibunderoptimalcontinuouscastingprocessconditions
AT kefengpan acquiringhighqualityoilcasingsteel26crmovtibunderoptimalcontinuouscastingprocessconditions
AT dapengwu acquiringhighqualityoilcasingsteel26crmovtibunderoptimalcontinuouscastingprocessconditions
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