Numerical modeling of manufacturing process of corrugated plate

The rigidity increase of structures consisting of plates and shells is a relevant task. One way to obtain plates with enhanced stiffness performance is the corrugation, i.e. change of its topography elevation. Depending on the method, corrugation provides a plate with additional rigidity in one or s...

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Bibliographic Details
Main Authors: Khodos Ol'ga Aleksandrovna, Sheshenin Sergey Vladimirovich, Zakalyukina Irina Mikhaylovna
Format: Article
Language:English
Published: Moscow State University of Civil Engineering (MGSU) 2014-09-01
Series:Vestnik MGSU
Subjects:
Online Access:http://vestnikmgsu.ru/files/archive/issues/2014/8/ru/4.pdf
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Summary:The rigidity increase of structures consisting of plates and shells is a relevant task. One way to obtain plates with enhanced stiffness performance is the corrugation, i.e. change of its topography elevation. Depending on the method, corrugation provides a plate with additional rigidity in one or several directions without weight gain. The most common way to get corrugated plates is pressure forming. The problem of finding the most energy saving method is very relevant. In this regard, a possible approach is to use buckling of thin cylinder. The idea of this technique comes from the fact that as a result of stability loss of cylindrical shell in compression along its elements, the cylinder walls are deformed periodically. The article considers the problem of corrugated plates manufacturing using smooth sheet metal. The method of manufacture is based on irreversible process of cylindrical buckling of a shell previously obtained from a worksheet. Such a deformation process may be useful if the energy spent on its implementation is smaller than the energy in standard process of forming. The task of defining the stiffness of a corrugated plate is quite difficult because it is difficult to experimentally measure the tension, bending and coupled stiffness. The numerical simulation of three ways to manufacture corrugated cylindrical shell made of smooth sheet by elastic-plastic deformation process are offered: the first way is to deform the cylindrical shell under the action of axial load on the butt end, and the second way is the influence of strutting internal pressure. In the third way the cylindrical shell is made of the leaf using the special techniques. In order to compare the effectiveness of the options presented for each case the internal energy is calculated. It is shown that the energy expenditure in buckling method is the smallest.
ISSN:1997-0935