Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines

The present study deals with the utilization of fines generated from comminution process (crushing, grinding and screening) of the Run of Mines into value added products i.e. fluxed iron ore pellets. The study comprises to understand the physical and mechanical behavior of five distinguished chemica...

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Main Authors: Alok Sarkar, Arup Kumar Mandal, O. P. Sinha
Format: Article
Language:English
Published: Diponegoro University 2013-07-01
Series:International Journal of Science and Engineering
Subjects:
Online Access:https://ejournal.undip.ac.id/index.php/ijse/article/view/5114
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spelling doaj-6bc1c320964242978913df521fd1a8272020-11-24T23:07:38ZengDiponegoro UniversityInternational Journal of Science and Engineering 2086-50232302-57432013-07-015291410.12777/ijse.5.2.9-144615Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste FinesAlok Sarkar0Arup Kumar Mandal1O. P. Sinha2Department of Metallurgical Engineering, IIT (BHU), Varanasi-221005Indian Institute of Technology (Banaras Hindu University) VaranasiDepartment of Metallurgical Engineering, IIT (BHU)The present study deals with the utilization of fines generated from comminution process (crushing, grinding and screening) of the Run of Mines into value added products i.e. fluxed iron ore pellets. The study comprises to understand the physical and mechanical behavior of five distinguished chemical compositions of green and dried iron ore pellets with respect to a typical Mini Blast furnace (MBF) burden data and furnace operating parameter. The maximum basicity of pellets was calculated 2.37 to make slag neutral when blast furnace runs at 100% high ash coke (avg. ash content= 29%). The crushing strength and drop number of various green pellets were measured. Green Crushing Strength was decreased with increasing lime fines. The addition of lime fines as a burnt lime, which has acicular structure creates less plasticity and brittle like fracture occurred. Due to formation of hard CaCO3 layer on the surface, after increasing lime contain crushing strength was increased in the air and oven dry pellets with respect to acid pellet (0% lime fines addition). [How to cite this article: Sarkar, A., Mandal, A.K., and Sinha, O.P. (2013) Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines. International Journal of Science and Engineering, 5(2),9-14. Doi: 10.12777/ijse.5.2.9-14]https://ejournal.undip.ac.id/index.php/ijse/article/view/5114Agglomeration, Crushing strength, Burnt Lime, Fluxed Pellets, Waste Fines
collection DOAJ
language English
format Article
sources DOAJ
author Alok Sarkar
Arup Kumar Mandal
O. P. Sinha
spellingShingle Alok Sarkar
Arup Kumar Mandal
O. P. Sinha
Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines
International Journal of Science and Engineering
Agglomeration, Crushing strength, Burnt Lime, Fluxed Pellets, Waste Fines
author_facet Alok Sarkar
Arup Kumar Mandal
O. P. Sinha
author_sort Alok Sarkar
title Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines
title_short Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines
title_full Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines
title_fullStr Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines
title_full_unstemmed Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines
title_sort pelletisation behavior of fluxed iron ore pellets of varying basicities made with waste fines
publisher Diponegoro University
series International Journal of Science and Engineering
issn 2086-5023
2302-5743
publishDate 2013-07-01
description The present study deals with the utilization of fines generated from comminution process (crushing, grinding and screening) of the Run of Mines into value added products i.e. fluxed iron ore pellets. The study comprises to understand the physical and mechanical behavior of five distinguished chemical compositions of green and dried iron ore pellets with respect to a typical Mini Blast furnace (MBF) burden data and furnace operating parameter. The maximum basicity of pellets was calculated 2.37 to make slag neutral when blast furnace runs at 100% high ash coke (avg. ash content= 29%). The crushing strength and drop number of various green pellets were measured. Green Crushing Strength was decreased with increasing lime fines. The addition of lime fines as a burnt lime, which has acicular structure creates less plasticity and brittle like fracture occurred. Due to formation of hard CaCO3 layer on the surface, after increasing lime contain crushing strength was increased in the air and oven dry pellets with respect to acid pellet (0% lime fines addition). [How to cite this article: Sarkar, A., Mandal, A.K., and Sinha, O.P. (2013) Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines. International Journal of Science and Engineering, 5(2),9-14. Doi: 10.12777/ijse.5.2.9-14]
topic Agglomeration, Crushing strength, Burnt Lime, Fluxed Pellets, Waste Fines
url https://ejournal.undip.ac.id/index.php/ijse/article/view/5114
work_keys_str_mv AT aloksarkar pelletisationbehavioroffluxedironorepelletsofvaryingbasicitiesmadewithwastefines
AT arupkumarmandal pelletisationbehavioroffluxedironorepelletsofvaryingbasicitiesmadewithwastefines
AT opsinha pelletisationbehavioroffluxedironorepelletsofvaryingbasicitiesmadewithwastefines
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