Microstructures of a SiC–ZrC Ceramic Fiber Derived from a Polymeric Precursor

Continuous ceramic fiber comprising silicon carbide–zirconium carbide (SiC–ZrC) binary phases was obtained through melt spinning, electron-beam curing and pyrolysis of a pre-ceramic precursor of polyzirconocenecarbosilanes (PZCS). After pyrolysis and heat treatment, ZrC particles with mean diameters...

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Bibliographic Details
Main Authors: Min Ge, Xiaoxu Lv, Hao Zhang, Shouquan Yu, Zhenxi Lu, Weigang Zhang
Format: Article
Language:English
Published: MDPI AG 2020-05-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/13/9/2142
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Summary:Continuous ceramic fiber comprising silicon carbide–zirconium carbide (SiC–ZrC) binary phases was obtained through melt spinning, electron-beam curing and pyrolysis of a pre-ceramic precursor of polyzirconocenecarbosilanes (PZCS). After pyrolysis and heat treatment, ZrC particles with mean diameters of 15–20 nm were formed and homogeneously dispersed in a matrix of fine crystalline β-SiC with an average grain size of 6–10 nm. Concentration of Zr in the fiber varies from 14.88% to 17.45% by mass. Fibers consisting of near-stoichiometric ZrC and SiC with little free carbon can be obtained through pyrolysis decarbonization of the as-cured fiber in hydrogen from room temperature to 1000 °C, and subsequently heat treatment in argon up to 1600 °C for 1 h. High-temperature treatment of these amorphous inorganic fibers leads to crystallization of the binary phases of β-SiC and ZrC. The removal of free carbon under hydrogen results in more rapid growth of β-SiC and ZrC crystals, in which obvious aggregation of the dispersed ZrC particles among the continuous β-SiC matrix can be ascribed to a fast migration of Zr cation.
ISSN:1996-1944