Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools

Within the scope of this work, a new surface engineering technology named laser implantation has been investigated, in order to improve the tribological performance of hot stamping tools. This technique is based on manufacturing highly wear-resistant, separated, and elevated microfeatures by embeddi...

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Main Authors: Stephan Schirdewahn, Felix Spranger, Kai Hilgenberg, Marion Merklein
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/4/3/68
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spelling doaj-78686431c0ca43659c7fadb875b517472020-11-25T02:56:07ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942020-07-014686810.3390/jmmp4030068Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping ToolsStephan Schirdewahn0Felix Spranger1Kai Hilgenberg2Marion Merklein3Institute of Manufacturing Technology, Friedrich-Alexander-Universität Erlangen-Nürnberg, Egerlandstraße 13, 91058 Erlangen, GermanyFederal Institute for Materials Research and Testing, Unter den Eichen 87, 12205 Berlin, GermanyFederal Institute for Materials Research and Testing, Unter den Eichen 87, 12205 Berlin, GermanyInstitute of Manufacturing Technology, Friedrich-Alexander-Universität Erlangen-Nürnberg, Egerlandstraße 13, 91058 Erlangen, GermanyWithin the scope of this work, a new surface engineering technology named laser implantation has been investigated, in order to improve the tribological performance of hot stamping tools. This technique is based on manufacturing highly wear-resistant, separated, and elevated microfeatures by embedding hard ceramic particles into the tool surface via pulsed laser radiation. Hence, the topography and material properties of the tool are modified, which influences the thermal and tribological interactions at the blank-die interface. To verify these assumptions and to clarify the cause–effect relations, different titanium-based particles (TiB<sub>2</sub>, TiC, TiN) were laser-implanted and subsequently analyzed regarding to their geometrical shape and mechanical properties. Afterwards, quenching tests as well as tribological experiments were carried out by using titanium-diboride as the most promising implantation material for reducing the tribological load due to high hardness value of the generated implants. Compared to conventional tooling systems, the modified tool surfaces revealed a significantly higher wear resistance as well as reduced friction forces while offering the possibility to adjust the thermal interactions at the blank-die interface. Based on these results, a tailored tool surface modification can be pursued in future research work, in order to enhance the effectiveness of the hot stamping technology.https://www.mdpi.com/2504-4494/4/3/68hot stampingtribologysurface modificationlocalized laser dispersing
collection DOAJ
language English
format Article
sources DOAJ
author Stephan Schirdewahn
Felix Spranger
Kai Hilgenberg
Marion Merklein
spellingShingle Stephan Schirdewahn
Felix Spranger
Kai Hilgenberg
Marion Merklein
Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools
Journal of Manufacturing and Materials Processing
hot stamping
tribology
surface modification
localized laser dispersing
author_facet Stephan Schirdewahn
Felix Spranger
Kai Hilgenberg
Marion Merklein
author_sort Stephan Schirdewahn
title Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools
title_short Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools
title_full Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools
title_fullStr Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools
title_full_unstemmed Localized Laser Dispersing of Titanium-Based Particles for Improving the Tribological Performance of Hot Stamping Tools
title_sort localized laser dispersing of titanium-based particles for improving the tribological performance of hot stamping tools
publisher MDPI AG
series Journal of Manufacturing and Materials Processing
issn 2504-4494
publishDate 2020-07-01
description Within the scope of this work, a new surface engineering technology named laser implantation has been investigated, in order to improve the tribological performance of hot stamping tools. This technique is based on manufacturing highly wear-resistant, separated, and elevated microfeatures by embedding hard ceramic particles into the tool surface via pulsed laser radiation. Hence, the topography and material properties of the tool are modified, which influences the thermal and tribological interactions at the blank-die interface. To verify these assumptions and to clarify the cause–effect relations, different titanium-based particles (TiB<sub>2</sub>, TiC, TiN) were laser-implanted and subsequently analyzed regarding to their geometrical shape and mechanical properties. Afterwards, quenching tests as well as tribological experiments were carried out by using titanium-diboride as the most promising implantation material for reducing the tribological load due to high hardness value of the generated implants. Compared to conventional tooling systems, the modified tool surfaces revealed a significantly higher wear resistance as well as reduced friction forces while offering the possibility to adjust the thermal interactions at the blank-die interface. Based on these results, a tailored tool surface modification can be pursued in future research work, in order to enhance the effectiveness of the hot stamping technology.
topic hot stamping
tribology
surface modification
localized laser dispersing
url https://www.mdpi.com/2504-4494/4/3/68
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AT kaihilgenberg localizedlaserdispersingoftitaniumbasedparticlesforimprovingthetribologicalperformanceofhotstampingtools
AT marionmerklein localizedlaserdispersingoftitaniumbasedparticlesforimprovingthetribologicalperformanceofhotstampingtools
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