Heuristic comparative assessment of non-conventional warehouse designs
In the unit-load warehouse (UW) design, the aisle design problem dealing with storage space layout is the first among the three main problems. Several conventional and non-conventional designs have been proposed in the literature. In general, the assessment of UW designs is commonly carried out usin...
Main Authors: | , , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
Sciendo
2021-05-01
|
Series: | Engineering Management in Production and Services |
Subjects: | |
Online Access: | https://doi.org/10.2478/emj-2021-0007 |
id |
doaj-81a474d0edfb432693853dc0a39666ed |
---|---|
record_format |
Article |
spelling |
doaj-81a474d0edfb432693853dc0a39666ed2021-09-05T21:00:48ZengSciendoEngineering Management in Production and Services2543-912X2021-05-011318910310.2478/emj-2021-0007Heuristic comparative assessment of non-conventional warehouse designsEsmero Antonio T.0Branzuela Queenie Rose S.1Paypa Jessilyn T.2Rojo Sharmaine Myka S.3Sacay Eduardo S.4Selerio Egberto F.5Ocampo Lanndon A.6University of San Jose-Recoletos, PhilippinesUniversity of San Jose-Recoletos, PhilippinesUniversity of San Jose-Recoletos, PhilippinesUniversity of San Jose-Recoletos, PhilippinesUniversity of San Jose-Recoletos, PhilippinesCebu Technological University, PhilippinesCebu Technological University, PhilippinesIn the unit-load warehouse (UW) design, the aisle design problem dealing with storage space layout is the first among the three main problems. Several conventional and non-conventional designs have been proposed in the literature. In general, the assessment of UW designs is commonly carried out using analytical approaches. However, such an approach may be inadequate due to assumptions or approximations, making results unrealistic. Aiming to bridge this gap, this research develops an assessment framework that employs the FlexSim software for simulating the conventional, Flying-V and Fishbone designs based on a real case from a Philippine manufacturing company. Using a computer simulation, this research investigates factors not yet tractable with present analytical methods. The factors employed for the comparative assessment are “picking run-time”, “travel distance”, and “capacity”. The results suggest that the Fishbone design provides the most advantage compared to the Flying-V and other conventional designs. With the proposed Fishbone design, the company is expected to save, on average, 52.39% of picking run-time, 32.25% travel distance, and increase storage capacity by 7.5%. The research findings are compared to previous studies based on analytical approaches.https://doi.org/10.2478/emj-2021-0007warehouse designaisle designproduction layoutflying-v designfishbone design |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Esmero Antonio T. Branzuela Queenie Rose S. Paypa Jessilyn T. Rojo Sharmaine Myka S. Sacay Eduardo S. Selerio Egberto F. Ocampo Lanndon A. |
spellingShingle |
Esmero Antonio T. Branzuela Queenie Rose S. Paypa Jessilyn T. Rojo Sharmaine Myka S. Sacay Eduardo S. Selerio Egberto F. Ocampo Lanndon A. Heuristic comparative assessment of non-conventional warehouse designs Engineering Management in Production and Services warehouse design aisle design production layout flying-v design fishbone design |
author_facet |
Esmero Antonio T. Branzuela Queenie Rose S. Paypa Jessilyn T. Rojo Sharmaine Myka S. Sacay Eduardo S. Selerio Egberto F. Ocampo Lanndon A. |
author_sort |
Esmero Antonio T. |
title |
Heuristic comparative assessment of non-conventional warehouse designs |
title_short |
Heuristic comparative assessment of non-conventional warehouse designs |
title_full |
Heuristic comparative assessment of non-conventional warehouse designs |
title_fullStr |
Heuristic comparative assessment of non-conventional warehouse designs |
title_full_unstemmed |
Heuristic comparative assessment of non-conventional warehouse designs |
title_sort |
heuristic comparative assessment of non-conventional warehouse designs |
publisher |
Sciendo |
series |
Engineering Management in Production and Services |
issn |
2543-912X |
publishDate |
2021-05-01 |
description |
In the unit-load warehouse (UW) design, the aisle design problem dealing with storage space layout is the first among the three main problems. Several conventional and non-conventional designs have been proposed in the literature. In general, the assessment of UW designs is commonly carried out using analytical approaches. However, such an approach may be inadequate due to assumptions or approximations, making results unrealistic. Aiming to bridge this gap, this research develops an assessment framework that employs the FlexSim software for simulating the conventional, Flying-V and Fishbone designs based on a real case from a Philippine manufacturing company. Using a computer simulation, this research investigates factors not yet tractable with present analytical methods. The factors employed for the comparative assessment are “picking run-time”, “travel distance”, and “capacity”. The results suggest that the Fishbone design provides the most advantage compared to the Flying-V and other conventional designs. With the proposed Fishbone design, the company is expected to save, on average, 52.39% of picking run-time, 32.25% travel distance, and increase storage capacity by 7.5%. The research findings are compared to previous studies based on analytical approaches. |
topic |
warehouse design aisle design production layout flying-v design fishbone design |
url |
https://doi.org/10.2478/emj-2021-0007 |
work_keys_str_mv |
AT esmeroantoniot heuristiccomparativeassessmentofnonconventionalwarehousedesigns AT branzuelaqueenieroses heuristiccomparativeassessmentofnonconventionalwarehousedesigns AT paypajessilynt heuristiccomparativeassessmentofnonconventionalwarehousedesigns AT rojosharmainemykas heuristiccomparativeassessmentofnonconventionalwarehousedesigns AT sacayeduardos heuristiccomparativeassessmentofnonconventionalwarehousedesigns AT selerioegbertof heuristiccomparativeassessmentofnonconventionalwarehousedesigns AT ocampolanndona heuristiccomparativeassessmentofnonconventionalwarehousedesigns |
_version_ |
1717782279835615232 |