Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models

This paper presents a model for assessing the performance of self-propelled rotary tool during the processing of hardened steel. A finite element (FE) model has been proposed in this analysis to study the hard turning of AISI 51200 hardened steel using a self-propelled rotary cutting tool. The model...

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Main Authors:	Usama Umer, Hossam Kishawy, Mustufa Haider Abidi, Syed Hammad Mian, Khaja Moiduddin
Format:	Article
Language:	English
Published:	MDPI AG 2020-11-01
Series:	Materials
Subjects:	finite element modeling hard turning self-propelled rotary tool tool wear chip flow cutting force
Online Access:	https://www.mdpi.com/1996-1944/13/22/5092

id	doaj-872b6996e9184190adec565f8ce87f93
record_format	Article
spelling	doaj-872b6996e9184190adec565f8ce87f932020-11-25T04:06:40ZengMDPI AGMaterials1996-19442020-11-01135092509210.3390/ma13225092Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element ModelsUsama Umer0Hossam Kishawy1Mustufa Haider Abidi2Syed Hammad Mian3Khaja Moiduddin4Advanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaMachining Research Laboratory, University of Ontario Institute of Technology, Oshawa, ON L1G 0C5, CanadaAdvanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaAdvanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaAdvanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaThis paper presents a model for assessing the performance of self-propelled rotary tool during the processing of hardened steel. A finite element (FE) model has been proposed in this analysis to study the hard turning of AISI 51200 hardened steel using a self-propelled rotary cutting tool. The model is developed by utilizing the explicit coupled temperature displacement analysis in the presence of realistic boundary conditions. This model does not take into account any assumptions regarding the heat partitioning and the tool-workpiece contact area. The model can predict the cutting forces, chip flow, induced stresses, and the generated temperature on the cutting tool and the workpiece. The nodal temperatures and heat flux data from the chip formation analysis are used to achieve steady-state temperatures on the cutting tool in the heat transfer analysis. The model outcomes are compared with reported experimental data and a good agreement has been found.https://www.mdpi.com/1996-1944/13/22/5092finite element modelinghard turningself-propelled rotary tooltool wearchip flowcutting force
collection	DOAJ
language	English
format	Article
sources	DOAJ
author	Usama Umer Hossam Kishawy Mustufa Haider Abidi Syed Hammad Mian Khaja Moiduddin
spellingShingle	Usama Umer Hossam Kishawy Mustufa Haider Abidi Syed Hammad Mian Khaja Moiduddin Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models Materials finite element modeling hard turning self-propelled rotary tool tool wear chip flow cutting force
author_facet	Usama Umer Hossam Kishawy Mustufa Haider Abidi Syed Hammad Mian Khaja Moiduddin
author_sort	Usama Umer
title	Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models
title_short	Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models
title_full	Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models
title_fullStr	Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models
title_full_unstemmed	Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models
title_sort	evaluation of self-propelled rotary tool in the machining of hardened steel using finite element models
publisher	MDPI AG
series	Materials
issn	1996-1944
publishDate	2020-11-01
description	This paper presents a model for assessing the performance of self-propelled rotary tool during the processing of hardened steel. A finite element (FE) model has been proposed in this analysis to study the hard turning of AISI 51200 hardened steel using a self-propelled rotary cutting tool. The model is developed by utilizing the explicit coupled temperature displacement analysis in the presence of realistic boundary conditions. This model does not take into account any assumptions regarding the heat partitioning and the tool-workpiece contact area. The model can predict the cutting forces, chip flow, induced stresses, and the generated temperature on the cutting tool and the workpiece. The nodal temperatures and heat flux data from the chip formation analysis are used to achieve steady-state temperatures on the cutting tool in the heat transfer analysis. The model outcomes are compared with reported experimental data and a good agreement has been found.
topic	finite element modeling hard turning self-propelled rotary tool tool wear chip flow cutting force
url	https://www.mdpi.com/1996-1944/13/22/5092
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Evaluation of Self-Propelled Rotary Tool in the Machining of Hardened Steel Using Finite Element Models

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