Electrical Discharge Platinum Machining Optimization Using Stefan Problem Solutions

The article presents the theoretical study results of platinum workability by electrical discharge machining (EDM), based on the solution of the thermal problem of moving the boundary of material change phase, i.e. Stefan problem. The problem solution enables defining the surface melt penetration of...

Full description

Bibliographic Details
Main Authors: I. B. Stavitskiy, Yu. L. Bityutskaya
Format: Article
Language:Russian
Published: MGTU im. N.È. Baumana 2015-01-01
Series:Nauka i Obrazovanie
Subjects:
Online Access:http://technomag.edu.ru/jour/article/view/104
Description
Summary:The article presents the theoretical study results of platinum workability by electrical discharge machining (EDM), based on the solution of the thermal problem of moving the boundary of material change phase, i.e. Stefan problem. The problem solution enables defining the surface melt penetration of the material under the heat flow proceeding from the time of its action and the physical properties of the processed material. To determine the rational EDM operating conditions of platinum the article suggests relating its workability with machinability of materials, for which the rational EDM operating conditions are, currently, defined. It is shown that at low densities of the heat flow corresponding to the finishing EDM operating conditions, the processing conditions used for steel 45 are appropriate for platinum machining; with EDM at higher heat flow densities (e.g. 50 GW / m2 ) for this purpose copper processing conditions are used; at the high heat flow densities corresponding to heavy roughing EDM it is reasonable to use tungsten processing conditions. The article also represents how the minimum width of the current pulses, at which platinum starts melting and, accordingly, the EDM process becomes possible, depends on the heat flow density. It is shown that the processing of platinum is expedient at a pulse width corresponding to the values, called the effective pulse width. Exceeding these values does not lead to a substantial increase in removal of material per pulse, but considerably reduces the maximum repetition rate and therefore, the EDM capacity. The paper shows the effective pulse width versus the heat flow density. It also presents the dependences of the maximum platinum surface melt penetration and the corresponding pulse width on the heat flow density. Results obtained using solutions of the Stephen heat problem can be used to optimize EDM operating conditions of platinum machining.
ISSN:1994-0408