Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings
Due to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexib...
Main Authors: | , , , , , , , , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2018-03-01
|
Series: | Journal of Manufacturing and Materials Processing |
Subjects: | |
Online Access: | http://www.mdpi.com/2504-4494/2/2/22 |
id |
doaj-8fcabf4fdffb498aa961d8eaec1815e2 |
---|---|
record_format |
Article |
spelling |
doaj-8fcabf4fdffb498aa961d8eaec1815e22020-11-25T00:46:32ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942018-03-01222210.3390/jmmp2020022jmmp2020022Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-CoatingsMartin Bohley0Ingo G. Reichenbach1Sonja Kieren-Ehses2Lukas Heberger3Peter A. Arrabiyeh4Rolf Merz5Luisa Böhme6Julian Hering7Benjamin Kirsch8Michael Kopnarski9Eberhard Kerscher10Georg von Freymann11Jan C. Aurich12Institute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Surface and Thin Film Analysis IFOS GmbH, Trippstadter Straße 120, 67663 Kaiserslautern, GermanyWorking Group Materials Testing, University of Kaiserslautern, Gottlieb-Daimler-Str., 67663 Kaiserslautern, GermanyDepartment of Physics and Research Center OPTIMAS, University of Kaiserslautern, 67663 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Surface and Thin Film Analysis IFOS GmbH, Trippstadter Straße 120, 67663 Kaiserslautern, GermanyWorking Group Materials Testing, University of Kaiserslautern, Gottlieb-Daimler-Str., 67663 Kaiserslautern, GermanyDepartment of Physics and Research Center OPTIMAS, University of Kaiserslautern, 67663 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyDue to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexibility in a wide range of machinable materials with low set-up costs. A downside of this process is the wear of the micro end mills. Due to size effects and the relatively low cutting speed, the cutting edge is especially subjected to massive abrasive wear. One possibility to minimize this wear is coating of micro end mills. This research paper describes the performance of eight different hard coatings for micro end mills with a diameter <40 µm and discusses some properties for the best performing coating type. With this research, it is therefore possible to boost the possibilities of micro milling for the manufacture of next generation products.http://www.mdpi.com/2504-4494/2/2/22micro millingmicro end milltool coating |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Martin Bohley Ingo G. Reichenbach Sonja Kieren-Ehses Lukas Heberger Peter A. Arrabiyeh Rolf Merz Luisa Böhme Julian Hering Benjamin Kirsch Michael Kopnarski Eberhard Kerscher Georg von Freymann Jan C. Aurich |
spellingShingle |
Martin Bohley Ingo G. Reichenbach Sonja Kieren-Ehses Lukas Heberger Peter A. Arrabiyeh Rolf Merz Luisa Böhme Julian Hering Benjamin Kirsch Michael Kopnarski Eberhard Kerscher Georg von Freymann Jan C. Aurich Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings Journal of Manufacturing and Materials Processing micro milling micro end mill tool coating |
author_facet |
Martin Bohley Ingo G. Reichenbach Sonja Kieren-Ehses Lukas Heberger Peter A. Arrabiyeh Rolf Merz Luisa Böhme Julian Hering Benjamin Kirsch Michael Kopnarski Eberhard Kerscher Georg von Freymann Jan C. Aurich |
author_sort |
Martin Bohley |
title |
Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings |
title_short |
Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings |
title_full |
Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings |
title_fullStr |
Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings |
title_full_unstemmed |
Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings |
title_sort |
coating of ultra-small micro end mills: analysis of performance and suitability of eight different hard-coatings |
publisher |
MDPI AG |
series |
Journal of Manufacturing and Materials Processing |
issn |
2504-4494 |
publishDate |
2018-03-01 |
description |
Due to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexibility in a wide range of machinable materials with low set-up costs. A downside of this process is the wear of the micro end mills. Due to size effects and the relatively low cutting speed, the cutting edge is especially subjected to massive abrasive wear. One possibility to minimize this wear is coating of micro end mills. This research paper describes the performance of eight different hard coatings for micro end mills with a diameter <40 µm and discusses some properties for the best performing coating type. With this research, it is therefore possible to boost the possibilities of micro milling for the manufacture of next generation products. |
topic |
micro milling micro end mill tool coating |
url |
http://www.mdpi.com/2504-4494/2/2/22 |
work_keys_str_mv |
AT martinbohley coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT ingogreichenbach coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT sonjakierenehses coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT lukasheberger coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT peteraarrabiyeh coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT rolfmerz coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT luisabohme coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT julianhering coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT benjaminkirsch coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT michaelkopnarski coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT eberhardkerscher coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT georgvonfreymann coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings AT jancaurich coatingofultrasmallmicroendmillsanalysisofperformanceandsuitabilityofeightdifferenthardcoatings |
_version_ |
1725264703710560256 |