Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings

Due to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexib...

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Main Authors: Martin Bohley, Ingo G. Reichenbach, Sonja Kieren-Ehses, Lukas Heberger, Peter A. Arrabiyeh, Rolf Merz, Luisa Böhme, Julian Hering, Benjamin Kirsch, Michael Kopnarski, Eberhard Kerscher, Georg von Freymann, Jan C. Aurich
Format: Article
Language:English
Published: MDPI AG 2018-03-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:http://www.mdpi.com/2504-4494/2/2/22
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spelling doaj-8fcabf4fdffb498aa961d8eaec1815e22020-11-25T00:46:32ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942018-03-01222210.3390/jmmp2020022jmmp2020022Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-CoatingsMartin Bohley0Ingo G. Reichenbach1Sonja Kieren-Ehses2Lukas Heberger3Peter A. Arrabiyeh4Rolf Merz5Luisa Böhme6Julian Hering7Benjamin Kirsch8Michael Kopnarski9Eberhard Kerscher10Georg von Freymann11Jan C. Aurich12Institute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Surface and Thin Film Analysis IFOS GmbH, Trippstadter Straße 120, 67663 Kaiserslautern, GermanyWorking Group Materials Testing, University of Kaiserslautern, Gottlieb-Daimler-Str., 67663 Kaiserslautern, GermanyDepartment of Physics and Research Center OPTIMAS, University of Kaiserslautern, 67663 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyInstitute for Surface and Thin Film Analysis IFOS GmbH, Trippstadter Straße 120, 67663 Kaiserslautern, GermanyWorking Group Materials Testing, University of Kaiserslautern, Gottlieb-Daimler-Str., 67663 Kaiserslautern, GermanyDepartment of Physics and Research Center OPTIMAS, University of Kaiserslautern, 67663 Kaiserslautern, GermanyInstitute for Manufacturing Technology and Production Systems, University of Kaiserslautern, Gottlieb-Daimler-Str., 67653 Kaiserslautern, GermanyDue to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexibility in a wide range of machinable materials with low set-up costs. A downside of this process is the wear of the micro end mills. Due to size effects and the relatively low cutting speed, the cutting edge is especially subjected to massive abrasive wear. One possibility to minimize this wear is coating of micro end mills. This research paper describes the performance of eight different hard coatings for micro end mills with a diameter <40 µm and discusses some properties for the best performing coating type. With this research, it is therefore possible to boost the possibilities of micro milling for the manufacture of next generation products.http://www.mdpi.com/2504-4494/2/2/22micro millingmicro end milltool coating
collection DOAJ
language English
format Article
sources DOAJ
author Martin Bohley
Ingo G. Reichenbach
Sonja Kieren-Ehses
Lukas Heberger
Peter A. Arrabiyeh
Rolf Merz
Luisa Böhme
Julian Hering
Benjamin Kirsch
Michael Kopnarski
Eberhard Kerscher
Georg von Freymann
Jan C. Aurich
spellingShingle Martin Bohley
Ingo G. Reichenbach
Sonja Kieren-Ehses
Lukas Heberger
Peter A. Arrabiyeh
Rolf Merz
Luisa Böhme
Julian Hering
Benjamin Kirsch
Michael Kopnarski
Eberhard Kerscher
Georg von Freymann
Jan C. Aurich
Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings
Journal of Manufacturing and Materials Processing
micro milling
micro end mill
tool coating
author_facet Martin Bohley
Ingo G. Reichenbach
Sonja Kieren-Ehses
Lukas Heberger
Peter A. Arrabiyeh
Rolf Merz
Luisa Böhme
Julian Hering
Benjamin Kirsch
Michael Kopnarski
Eberhard Kerscher
Georg von Freymann
Jan C. Aurich
author_sort Martin Bohley
title Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings
title_short Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings
title_full Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings
title_fullStr Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings
title_full_unstemmed Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings
title_sort coating of ultra-small micro end mills: analysis of performance and suitability of eight different hard-coatings
publisher MDPI AG
series Journal of Manufacturing and Materials Processing
issn 2504-4494
publishDate 2018-03-01
description Due to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexibility in a wide range of machinable materials with low set-up costs. A downside of this process is the wear of the micro end mills. Due to size effects and the relatively low cutting speed, the cutting edge is especially subjected to massive abrasive wear. One possibility to minimize this wear is coating of micro end mills. This research paper describes the performance of eight different hard coatings for micro end mills with a diameter <40 µm and discusses some properties for the best performing coating type. With this research, it is therefore possible to boost the possibilities of micro milling for the manufacture of next generation products.
topic micro milling
micro end mill
tool coating
url http://www.mdpi.com/2504-4494/2/2/22
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