Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable Curvatures

The stability limit may change with the cutter’s location due to effect of curvature during the milling of a complex surface. The method for calculating the actual radial cutting depth is presented by accounting for the effects of curvature on the actual cutting parameters. The computed radial cutti...

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Main Authors: Baosheng Wang, Hongyan Hao, Mulan Wang, Junming Hou
Format: Article
Language:English
Published: Hindawi Limited 2018-01-01
Series:Shock and Vibration
Online Access:http://dx.doi.org/10.1155/2018/3831825
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spelling doaj-aa7ba3a7260646b985ad65b5492ca7862020-11-24T22:34:41ZengHindawi LimitedShock and Vibration1070-96221875-92032018-01-01201810.1155/2018/38318253831825Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable CurvaturesBaosheng Wang0Hongyan Hao1Mulan Wang2Junming Hou3Research Department of Intelligent Manufacturing Equipment, Nanjing Institute of Technology, Nanjing 211167, ChinaResearch Department of Intelligent Manufacturing Equipment, Nanjing Institute of Technology, Nanjing 211167, ChinaJiangsu Key Laboratory of Advanced Numerical Control Technology, Nanjing 211167, ChinaJiangsu Key Laboratory of Advanced Numerical Control Technology, Nanjing 211167, ChinaThe stability limit may change with the cutter’s location due to effect of curvature during the milling of a complex surface. The method for calculating the actual radial cutting depth is presented by accounting for the effects of curvature on the actual cutting parameters. The computed radial cutting depth is in turn used to determine the entrance/exit angles. Moreover, a milling system dynamic model is established based on the instantaneous milling force coefficients, and the stability limit is determined by means of the time-domain semidiscretization method. In addition, a location-dependent method for predicting the stability associated with the peripheral milling of a complex surface is put forward and simulation is carried out to generate a stability limit diagram. The effectiveness of the proposed method is verified through milling tests.http://dx.doi.org/10.1155/2018/3831825
collection DOAJ
language English
format Article
sources DOAJ
author Baosheng Wang
Hongyan Hao
Mulan Wang
Junming Hou
spellingShingle Baosheng Wang
Hongyan Hao
Mulan Wang
Junming Hou
Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable Curvatures
Shock and Vibration
author_facet Baosheng Wang
Hongyan Hao
Mulan Wang
Junming Hou
author_sort Baosheng Wang
title Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable Curvatures
title_short Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable Curvatures
title_full Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable Curvatures
title_fullStr Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable Curvatures
title_full_unstemmed Location-Dependent Prediction of Dynamic Stability Limit for Peripheral Milling of Surfaces with Variable Curvatures
title_sort location-dependent prediction of dynamic stability limit for peripheral milling of surfaces with variable curvatures
publisher Hindawi Limited
series Shock and Vibration
issn 1070-9622
1875-9203
publishDate 2018-01-01
description The stability limit may change with the cutter’s location due to effect of curvature during the milling of a complex surface. The method for calculating the actual radial cutting depth is presented by accounting for the effects of curvature on the actual cutting parameters. The computed radial cutting depth is in turn used to determine the entrance/exit angles. Moreover, a milling system dynamic model is established based on the instantaneous milling force coefficients, and the stability limit is determined by means of the time-domain semidiscretization method. In addition, a location-dependent method for predicting the stability associated with the peripheral milling of a complex surface is put forward and simulation is carried out to generate a stability limit diagram. The effectiveness of the proposed method is verified through milling tests.
url http://dx.doi.org/10.1155/2018/3831825
work_keys_str_mv AT baoshengwang locationdependentpredictionofdynamicstabilitylimitforperipheralmillingofsurfaceswithvariablecurvatures
AT hongyanhao locationdependentpredictionofdynamicstabilitylimitforperipheralmillingofsurfaceswithvariablecurvatures
AT mulanwang locationdependentpredictionofdynamicstabilitylimitforperipheralmillingofsurfaceswithvariablecurvatures
AT junminghou locationdependentpredictionofdynamicstabilitylimitforperipheralmillingofsurfaceswithvariablecurvatures
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