Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V Alloy

To solve the problems of low efficiency, poor surface quality, and short tool life in the milling of titanium alloys, this study took the micro-textured ball-end milling tool as a starting point and established a platform for friction and wear tests. Based on a new method of external friction theory...

Full description

Bibliographic Details
Main Authors: Xin Tong, Xianli Liu, Song Yu
Format: Article
Language:English
Published: MDPI AG 2019-11-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/3/4/91
id doaj-cd5a6f06c1a54dd4a1529039348b1fd6
record_format Article
spelling doaj-cd5a6f06c1a54dd4a1529039348b1fd62020-11-24T21:59:10ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942019-11-01349110.3390/jmmp3040091jmmp3040091Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V AlloyXin Tong0Xianli Liu1Song Yu2Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, ChinaTo solve the problems of low efficiency, poor surface quality, and short tool life in the milling of titanium alloys, this study took the micro-textured ball-end milling tool as a starting point and established a platform for friction and wear tests. Based on a new method of external friction theory, the anti-friction and anti-wear mechanisms of the micro-textured tool were analyzed. According to these mechanisms, the optimal area proportion of the micro textures in the contact area between the chip and tool was theoretically investigated considering the milling force, and the proportion was verified experimentally. This work provides a reference for improving the cutting performance of hard metal tools.https://www.mdpi.com/2504-4494/3/4/91micro texturesanti-friction and anti-wear mechanismsoptimum area proportionexternal friction theory
collection DOAJ
language English
format Article
sources DOAJ
author Xin Tong
Xianli Liu
Song Yu
spellingShingle Xin Tong
Xianli Liu
Song Yu
Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V Alloy
Journal of Manufacturing and Materials Processing
micro textures
anti-friction and anti-wear mechanisms
optimum area proportion
external friction theory
author_facet Xin Tong
Xianli Liu
Song Yu
author_sort Xin Tong
title Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V Alloy
title_short Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V Alloy
title_full Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V Alloy
title_fullStr Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V Alloy
title_full_unstemmed Anti-Friction and Anti-Wear Mechanisms of Micro Textures and Optimal Area Proportion in the End Milling of Ti6Al4V Alloy
title_sort anti-friction and anti-wear mechanisms of micro textures and optimal area proportion in the end milling of ti6al4v alloy
publisher MDPI AG
series Journal of Manufacturing and Materials Processing
issn 2504-4494
publishDate 2019-11-01
description To solve the problems of low efficiency, poor surface quality, and short tool life in the milling of titanium alloys, this study took the micro-textured ball-end milling tool as a starting point and established a platform for friction and wear tests. Based on a new method of external friction theory, the anti-friction and anti-wear mechanisms of the micro-textured tool were analyzed. According to these mechanisms, the optimal area proportion of the micro textures in the contact area between the chip and tool was theoretically investigated considering the milling force, and the proportion was verified experimentally. This work provides a reference for improving the cutting performance of hard metal tools.
topic micro textures
anti-friction and anti-wear mechanisms
optimum area proportion
external friction theory
url https://www.mdpi.com/2504-4494/3/4/91
work_keys_str_mv AT xintong antifrictionandantiwearmechanismsofmicrotexturesandoptimalareaproportionintheendmillingofti6al4valloy
AT xianliliu antifrictionandantiwearmechanismsofmicrotexturesandoptimalareaproportionintheendmillingofti6al4valloy
AT songyu antifrictionandantiwearmechanismsofmicrotexturesandoptimalareaproportionintheendmillingofti6al4valloy
_version_ 1725848693496610816