Preparation of Al<sub>2</sub>O<sub>3</sub>/Ti(C,N)/ZrO<sub>2</sub>/CaF<sub>2</sub>@Al(OH)<sub>3</sub> Ceramic Tools and Cutting Performance in Turning

Aiming at the contradiction between the lubricating performance and mechanical performance of self-lubricating ceramic tools. CaF<sub>2</sub>@Al(OH)<sub>3</sub> particles were prepared by the heterogeneous nucleation method. An Al<sub>2</sub>O<sub>3</sub&...

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Bibliographic Details
Main Authors: Zhaoqiang Chen, Shuai Zhang, Runxin Guo, Lianggang Ji, Niansheng Guo, Qi Li, Chonghai Xu
Format: Article
Language:English
Published: MDPI AG 2019-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/12/23/3820
Description
Summary:Aiming at the contradiction between the lubricating performance and mechanical performance of self-lubricating ceramic tools. CaF<sub>2</sub>@Al(OH)<sub>3</sub> particles were prepared by the heterogeneous nucleation method. An Al<sub>2</sub>O<sub>3</sub>/Ti(C,N) ceramic tool with CaF<sub>2</sub>@Al<sub>2</sub>(OH)<sub>3</sub> particles and ZrO<sub>2</sub> whiskers was prepared by hot press sintering (frittage). The cutting performances and wear mechanisms of this ceramic tool were investigated. Compared with the Al<sub>2</sub>O<sub>3</sub>/Ti(C,N) ceramic tool, the Al<sub>2</sub>O<sub>3</sub>/Ti(C,N)/ZrO<sub>2</sub>/CaF<sub>2</sub>@Al(OH)<sub>3</sub> ceramic tool had lower cutting temperatures and surface roughness. When the cutting speed was increased from 100m/min to 300m/min, a lot of CaF<sub>2</sub> was smeared onto the surface of the ceramic tool, and the flank wear of the Al<sub>2</sub>O<sub>3</sub>/Ti(C,N)/ZrO<sub>2</sub>/CaF<sub>2</sub>@Al(OH)<sub>3</sub> ceramic tool was reduced. The main wear mechanisms of the Al<sub>2</sub>O<sub>3</sub>/Ti(C,N)/ZrO<sub>2</sub>/CaF<sub>2</sub>@Al(OH)<sub>3</sub> ceramic tool were adhesive wear and micro-chipping. The formation of solid lubricating film and the improvement of fracture toughness by adding ZrO<sub>2</sub> whiskers and CaF<sub>2</sub>@Al(OH)<sub>3</sub> were important factors for the Al<sub>2</sub>O<sub>3</sub>/Ti(C,N)/ZrO<sub>2</sub>/CaF<sub>2</sub>@Al(OH)<sub>3</sub> ceramic tool to have better cutting performances.
ISSN:1996-1944