Summary: | The relationship between crack path and test method was examined by comparing the performance of adhesive-adherend combinations (six) in quasi-static fracture, mixed-mode fatigue, and creep crack growth. Crack paths in creep and quasi-static fracture were similar due to similar crack-tip plastic zone sizes in the epoxy adhesive even though the crack growth rates in creep were much smaller. Under condensed moisture and mixed-mode, creep and threshold fatigue tests produced interfacial failure. Under room-temperature dry environment, near threshold mixed-mode fatigue was interfacial, but was not in creep or quasi-static fracture. Smaller plastic zone size and crack path proximity to the interface that followed increased the sensitivity of near threshold, mixed-mode fatigue to surface properties. Therefore, the interfacial or cohesive failure of an adhesive system, which may judge the quality of the bond, can be a function of the test being conducted and may not be an absolute indicator of joint quality.
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