Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials

Bibliographic Details
Main Author: Xu, Yifan
Language:English
Published: The Ohio State University / OhioLINK 1999
Subjects:
Online Access:http://rave.ohiolink.edu/etdc/view?acc_num=osu1363860721
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spelling ndltd-OhioLink-oai-etd.ohiolink.edu-osu13638607212021-08-03T05:21:10Z Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials Xu, Yifan Food Science Technology The feasibility of sealing three-layer aluminum foil-based flexible laminates using ultrasound technology was studied. The experimental results of seal evaluation provide sufficient evidence that ultrasonic sealing of MRE (Meals Ready to Eat) foil laminate package is technically feasible.High peeling strength seals were produced with different types of techniques and welding equipment. Both continuous and stationary ultrasonic sealers were involved in creating strong seals combined with knurled or smooth surface anvils. Two ultrasonic frequencies were investigated, with 40-kHz in addition to the industry standard frequency 20-kHz to broaden the scope of research. Although seals meeting set criteria for thepeeling strength were produced in both cases, the 20-kHz stationary sealer provided seals with the highest peeling strength.The process selection is critical to minimize material damage in the seal zone by ultrasonic tool vibration. It was shown that aluminum was particularly sensitive to the sealing technique and anvil type because it was easily damaged. Successful seals with no material damage and high peeling strength (average value 17.4 lbs./inch) were produced on a 20-kHz stationary sealer with a fine female-knurled anvil.Ultrasonic sealing is remarkably tolerant to seal contamination. As tested with two contaminants, sweetened water and muffin crumbs, the seals still exceed specification. Ultrasonic tool vibrations could diminish the contaminants' interference with seal formation, and high-quality seals were produced. Seals contaminated with crumbs (more than 20% of the seal zone was contaminated) still had a peeling strength twice the criteria and the uniformity of seals was not compromised.It is proved that ultrasonic sealing is a promising technique for foil-based flexible food packages. Stationary sealers have been confirmed to meet specifications, while continuous welding must be further optimized to reduce damage to the foil layer. 1999 English text The Ohio State University / OhioLINK http://rave.ohiolink.edu/etdc/view?acc_num=osu1363860721 http://rave.ohiolink.edu/etdc/view?acc_num=osu1363860721 unrestricted This thesis or dissertation is protected by copyright: all rights reserved. It may not be copied or redistributed beyond the terms of applicable copyright laws.
collection NDLTD
language English
sources NDLTD
topic Food Science
Technology
spellingShingle Food Science
Technology
Xu, Yifan
Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials
author Xu, Yifan
author_facet Xu, Yifan
author_sort Xu, Yifan
title Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials
title_short Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials
title_full Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials
title_fullStr Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials
title_full_unstemmed Ultrasonic Sealing of Aluminum Foil Based Laminate Food Packaging Materials
title_sort ultrasonic sealing of aluminum foil based laminate food packaging materials
publisher The Ohio State University / OhioLINK
publishDate 1999
url http://rave.ohiolink.edu/etdc/view?acc_num=osu1363860721
work_keys_str_mv AT xuyifan ultrasonicsealingofaluminumfoilbasedlaminatefoodpackagingmaterials
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