Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins
Resin processability depends heavily on its rheological properties. The molecular structure of the resin, in turn, influences its rheological behavior. In this work, experiments were conducted using capillary and extensional rheometers, a melt indexer and a blow molder unit to determine the rheol...
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ndltd-UBC-oai-circle.library.ubc.ca-2429-81162018-01-05T17:34:02Z Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins Ariawan, Alfonsius Budi Resin processability depends heavily on its rheological properties. The molecular structure of the resin, in turn, influences its rheological behavior. In this work, experiments were conducted using capillary and extensional rheometers, a melt indexer and a blow molder unit to determine the rheological properties and processability of high density polyethylene blow molding resins. Twenty four commercial resins were analyzed in terms of their shear flow properties, extensional flow properties, extrudate swell characteristics, and melt strength. The studied samples had varying molecular weight characteristics and were produced using a variety of technologies. Using the experimental results, correlations between rheological properties and molecular structures were determined. Furthermore, to assess resin processability, pillow mold (blow molding) experiments were performed. The implications of rheology on processability (parison sag and weight swell) were then discussed. Additional experiments were also conducted to assess the usefulness of melt index (MI), stress exponent (S.Ex.) and melt flow ratio (MFR) in characterizing rheological properties. It was found that shear viscosity is technology dependent and that it is influenced by the weight average molecular weight (Mw) and polydispersity index (PI). Increasing Mw was found to increase the shear viscosity, while increasing PI by increasing the concentration of smaller molecules increases the tendency of the resin to shear thin. The extensional viscosity was also affected by Mw in the same manner. The influence of PI on extensional viscosity, however, was not apparent. In order to relate the melt strength and temperature sensitivity of shear viscosity to molecular parameters, resins had to be grouped according to the polydispersity index ranges of PI<8, 8<PI<10, and PI>10. Moreover, it was possible to relate melt strength to the Hencky strain obtained from creep experiments. With regard to extrudate swell, it was found that the Z-average molecular weight (Mz) and PI are useful for determining the sensitivity of the swell to changes in shear rate. Extrudate swell behavior and melt strength are important parameters to be considered during parison formation, as observed during blow molding experiments. Finally, MI, S.Ex., and MFR were found to be technology dependent and are useful only for resin comparisons. Applied Science, Faculty of Chemical and Biological Engineering, Department of Graduate 2009-05-25T19:52:00Z 2009-05-25T19:52:00Z 1998 1998-11 Text Thesis/Dissertation http://hdl.handle.net/2429/8116 eng For non-commercial purposes only, such as research, private study and education. Additional conditions apply, see Terms of Use https://open.library.ubc.ca/terms_of_use. 7154864 bytes application/pdf |
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NDLTD |
language |
English |
format |
Others
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sources |
NDLTD |
description |
Resin processability depends heavily on its rheological properties. The molecular
structure of the resin, in turn, influences its rheological behavior. In this work,
experiments were conducted using capillary and extensional rheometers, a melt indexer
and a blow molder unit to determine the rheological properties and processability of high
density polyethylene blow molding resins. Twenty four commercial resins were analyzed
in terms of their shear flow properties, extensional flow properties, extrudate swell
characteristics, and melt strength. The studied samples had varying molecular weight
characteristics and were produced using a variety of technologies. Using the
experimental results, correlations between rheological properties and molecular structures
were determined. Furthermore, to assess resin processability, pillow mold (blow
molding) experiments were performed. The implications of rheology on processability
(parison sag and weight swell) were then discussed. Additional experiments were also
conducted to assess the usefulness of melt index (MI), stress exponent (S.Ex.) and melt
flow ratio (MFR) in characterizing rheological properties.
It was found that shear viscosity is technology dependent and that it is influenced by
the weight average molecular weight (Mw) and polydispersity index (PI). Increasing Mw
was found to increase the shear viscosity, while increasing PI by increasing the
concentration of smaller molecules increases the tendency of the resin to shear thin. The
extensional viscosity was also affected by Mw in the same manner. The influence of PI
on extensional viscosity, however, was not apparent. In order to relate the melt strength
and temperature sensitivity of shear viscosity to molecular parameters, resins had to be
grouped according to the polydispersity index ranges of PI<8, 8<PI<10, and PI>10.
Moreover, it was possible to relate melt strength to the Hencky strain obtained from creep
experiments. With regard to extrudate swell, it was found that the Z-average molecular
weight (Mz) and PI are useful for determining the sensitivity of the swell to changes in
shear rate. Extrudate swell behavior and melt strength are important parameters to be
considered during parison formation, as observed during blow molding experiments.
Finally, MI, S.Ex., and MFR were found to be technology dependent and are useful only
for resin comparisons. === Applied Science, Faculty of === Chemical and Biological Engineering, Department of === Graduate |
author |
Ariawan, Alfonsius Budi |
spellingShingle |
Ariawan, Alfonsius Budi Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins |
author_facet |
Ariawan, Alfonsius Budi |
author_sort |
Ariawan, Alfonsius Budi |
title |
Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins |
title_short |
Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins |
title_full |
Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins |
title_fullStr |
Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins |
title_full_unstemmed |
Effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins |
title_sort |
effects of molecular structure on the rheology and processability of high density polyethylene blow molding resins |
publishDate |
2009 |
url |
http://hdl.handle.net/2429/8116 |
work_keys_str_mv |
AT ariawanalfonsiusbudi effectsofmolecularstructureontherheologyandprocessabilityofhighdensitypolyethyleneblowmoldingresins |
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1718587871137366016 |