Summary: | Context: The workload at seaport container terminal is increasing gradually. We need to improve the performance of terminal to fulfill the demand. The key section of the container terminal is container stacking yard which is an integral part of the seaside and the landside. So its performance has the effects on both sides. The main problem in this area is unproductive moves of containers. However, we need a well-planned stacking area in order to increase the performance of terminal and maximum utilization of existing resources. Objectives: In this work, we have analyzed the existing container stacking system at Helsingborg seaport container terminal, Sweden, investigated the already provided solutions of the problem and find the best optimization technique to get the best possible solution. After this, suggest the solution, test the proposed solution and analyzed the simulation based results with respect to the desired solution. Methods: To identify the problem, methods and proposed solutions of the given problem in the domain of container stacking yard management, a literature review has been conducted by using some e-resources/databases. A GA with best parametric values is used to get the best optimize solution. A discrete event simulation model for container stacking in the yard has been build and integrated with genetic algorithm. A proposed mathematical model to show the dependency of cost minimization on the number of containers’ moves. Results: The GA has been achieved the high fitness value versus generations for 150 containers to storage at best location in a block with 3 tier levels and to minimize the unproductive moves in the yard. A comparison between Genetic Algorithm and Tabu Search has been made to verify that the GA has performed better than other algorithm or not. A simulation model with GA has been used to get the simulation based results and to show the container handling by using resources like AGVs, yard crane and delivery trucks and container stacking and retrieval system in the yard. The container stacking cost is directly proportional to the number of moves has been shown by the mathematical model. Conclusions: We have identified the key factor (unproductive moves) that is the base of other key factors (time & cost) and has an effect on the performance of the stacking yard and overall the whole seaport terminal. We have focused on this drawback of stacking system and proposed a solution that makes this system more efficient. Through this, we can save time and cost both. A Genetic Algorithm is a best approach to solve the unproductive moves problem in container stacking system.
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