Investigation of Joining Micro-Foil Materials with Selective Laser Sintering and Laser Powder Deposition

Continuous and pulse selective laser sintering and laser powder deposition were used to find a solution to the manufacturing of micro-foil lattice structured components. A full factorial test matrix was used for each process to determine the processes capability to produce continuous tracks for join...

Full description

Bibliographic Details
Main Author: Deceuster, Andrew Isaac
Format: Others
Published: DigitalCommons@USU 2009
Subjects:
Online Access:https://digitalcommons.usu.edu/etd/434
https://digitalcommons.usu.edu/cgi/viewcontent.cgi?article=1440&context=etd
Description
Summary:Continuous and pulse selective laser sintering and laser powder deposition were used to find a solution to the manufacturing of micro-foil lattice structured components. A full factorial test matrix was used for each process to determine the processes capability to produce continuous tracks for joining the micro-foil materials. The samples were evaluated for dimensional profiles, distortion, and cycle times, to develop selection criteria for implementation of the processes into industry. The selective laser sintering processes were able to join the micro-foil materials into lattice structures with continuous tracks. The laser powder deposition processes were not able to properly join the micro-foil materials into lattice structures. The end results showed that micro-foil lattice structures can be produced using continuous and pulse selective laser sintering.