Selective laser melting of nickel superalloys for high temperature applications
Selective Laser Melting (SLM) as a method of netshape manufacture is of growing interest within the aerospace industry. There is currently a lack of understanding of the influence of process variables on the integrity and properties of the as fabricated material. The research presented investigates...
Main Author: | |
---|---|
Published: |
University of Birmingham
2013
|
Subjects: | |
Online Access: | https://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.577831 |
id |
ndltd-bl.uk-oai-ethos.bl.uk-577831 |
---|---|
record_format |
oai_dc |
spelling |
ndltd-bl.uk-oai-ethos.bl.uk-5778312019-04-03T06:46:46ZSelective laser melting of nickel superalloys for high temperature applicationsCarter, Luke Nelson2013Selective Laser Melting (SLM) as a method of netshape manufacture is of growing interest within the aerospace industry. There is currently a lack of understanding of the influence of process variables on the integrity and properties of the as fabricated material. The research presented investigates the SLM fabrication of three nickel superalloys: Primarily CM247LC and CMSX486/IN625 as secondary alloys. CM247LC is Ni-base superalloy hardenable by the precipitation of the coherent \(\gamma\)'phase. It presents a particular challenge due to weld-crack susceptibility. This research aims to establish a processing route for CM247LC components via SLM: Parametric studies are presented to quantitatively assess the cracking behaviour based on microstructural observations; Hot Isostatic Pressing HIPping) has been investigated as a retro-fix solution to cracking; Electron BackScatter Diffraction (EBSD), MicroCT Tomography and microscopy have been used to characterise the SLM microstructure. The \(\gamma\)' evolution through the manufacturing stages (SLM & Heat Treatment) has been examined. Mechanical testing creep/tensile) was performed for comparison against cast material. Research was extended to two additional alloys: CMSX486 and IN625. Statistical design of experiments methodology was used to rapidly establish process parameters for these two alloys and assess them by mechanical testing. In conclusion a processing route capable of yielding fully dense material with a satisfactory \(\gamma\)' structure is presented; however, it involves significant post-fabrication processing which reduces the attractiveness of SLM. Further research is suggested, specifically into modelling and thermal measurement of SLM669TJ Mechanical engineering and machineryUniversity of Birminghamhttps://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.577831http://etheses.bham.ac.uk//id/eprint/4410/Electronic Thesis or Dissertation |
collection |
NDLTD |
sources |
NDLTD |
topic |
669 TJ Mechanical engineering and machinery |
spellingShingle |
669 TJ Mechanical engineering and machinery Carter, Luke Nelson Selective laser melting of nickel superalloys for high temperature applications |
description |
Selective Laser Melting (SLM) as a method of netshape manufacture is of growing interest within the aerospace industry. There is currently a lack of understanding of the influence of process variables on the integrity and properties of the as fabricated material. The research presented investigates the SLM fabrication of three nickel superalloys: Primarily CM247LC and CMSX486/IN625 as secondary alloys. CM247LC is Ni-base superalloy hardenable by the precipitation of the coherent \(\gamma\)'phase. It presents a particular challenge due to weld-crack susceptibility. This research aims to establish a processing route for CM247LC components via SLM: Parametric studies are presented to quantitatively assess the cracking behaviour based on microstructural observations; Hot Isostatic Pressing HIPping) has been investigated as a retro-fix solution to cracking; Electron BackScatter Diffraction (EBSD), MicroCT Tomography and microscopy have been used to characterise the SLM microstructure. The \(\gamma\)' evolution through the manufacturing stages (SLM & Heat Treatment) has been examined. Mechanical testing creep/tensile) was performed for comparison against cast material. Research was extended to two additional alloys: CMSX486 and IN625. Statistical design of experiments methodology was used to rapidly establish process parameters for these two alloys and assess them by mechanical testing. In conclusion a processing route capable of yielding fully dense material with a satisfactory \(\gamma\)' structure is presented; however, it involves significant post-fabrication processing which reduces the attractiveness of SLM. Further research is suggested, specifically into modelling and thermal measurement of SLM |
author |
Carter, Luke Nelson |
author_facet |
Carter, Luke Nelson |
author_sort |
Carter, Luke Nelson |
title |
Selective laser melting of nickel superalloys for high temperature applications |
title_short |
Selective laser melting of nickel superalloys for high temperature applications |
title_full |
Selective laser melting of nickel superalloys for high temperature applications |
title_fullStr |
Selective laser melting of nickel superalloys for high temperature applications |
title_full_unstemmed |
Selective laser melting of nickel superalloys for high temperature applications |
title_sort |
selective laser melting of nickel superalloys for high temperature applications |
publisher |
University of Birmingham |
publishDate |
2013 |
url |
https://ethos.bl.uk/OrderDetails.do?uin=uk.bl.ethos.577831 |
work_keys_str_mv |
AT carterlukenelson selectivelasermeltingofnickelsuperalloysforhightemperatureapplications |
_version_ |
1719014527679332352 |